journal article·2026-05Open access

In-situ TiC reinforced Ti6Al4V composites via self-supporting digital light processing additive manufacturing

Huiling Wang, Shixiang Yu, Jinsi Yuan, Jiawei Chen, Dayang Cai, Xiangwei Wen, Jinxing Sun, Jiaming Bai

Abstract

Digital light processing (DLP) additive manufacturing is employed in this work to fabricate in situ Ti6Al4V-TiC composites. Attention is given to slurry formulation and exposure optimization to ensure stable curing and reliable interlayer bonding. A Ti6Al4V slurry with optimized particle size and photoinitiator content enables stable curing with sufficient thickness of approximately 49 μm and reduced light scattering at an exposure energy of 750 mJ/cm 2 , allowing precise fabrication of self-supporting complex structures. After debinding and sintering, the components exhibit smooth surfaces, low residual porosity, and a predominantly equiaxed α-Ti microstructure with in-situ formed TiC particles. The TiC phase originates from the reaction between the Ti matrix and residual carbon generated during resin pyrolysis, resulting in a Ti6Al4V–TiC composite. The fabricated composites demonstrate a high compressive strength of 2321.3 MPa and low residual stress. This research demonstrates the potential of DLP technology in preparing Ti6Al4V-TiC composites with complex structures and provides a new approach for metal composite additive manufacturing.
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Research context

OpenAlex topics: Additive Manufacturing Materials and Processes · Additive Manufacturing and 3D Printing Technologies · Advanced ceramic materials synthesis

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