Corrosion mechanism and oxide scale evolution of austenitic stainless steels in supercritical CO2
Source abstract
Abstract
: Austenitic stainless steels are considered promising structural materials for advanced energy systems operating in supercritical CO 2 (S-CO 2 ) environments due to their favorable high-temperature mechanical and corrosion properties. However, the long-term stability of the protective oxide scales remains a key concern under prolonged exposure, particularly due to breakaway corrosion associated with Fe-rich oxide formation and carburization. This review provides a mechanism-oriented analysis of corrosion behavior in S-CO 2 , with a specific focus on the formation, evolution, and destabilization of oxide scales in austenitic stainless steels. By integrating thermodynamic considerations, diffusion kinetics, and experimental observations, the corrosion process is organized into sequential stages, ranging from initial protective scale formation to diffusion-controlled growth and eventual degradation. Particular emphasis is placed on the coupling between oxidation and carburization, as well as on distinguishing the onset mechanisms of oxide-scale destabilization from the result mechanisms. The interdependent effects of temperature, gas impurities, and alloying elements on oxide scale stability and carburization behavior are systematically analyzed. These insights aim to clarify key mechanistic controversies and provide guidance for improving long-term corrosion resistance and impurity management strategies in S-CO 2 systems.
Source: openalex_inverted_index · Quality: baseline
Research context
OpenAlex topics: Hydrogen embrittlement and corrosion behaviors in metals · High-Temperature Coating Behaviors · High Entropy Alloys Studies
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (77)
Show source-provided references
1. A review of research and developmentof supercritical carbon dioxide Brayton cycle technology in nuclear engineeringapplications10.1016/j.nucengdes.2020.110767 ↗
2. Corrosion behaviorsof heat-resisting alloys in high temperature carbon dioxide10.3390/ma15041331 ↗
3. Material challenges and alloy selection forParticle/s-CO2 heat exchangers in concentrated solar power systems10.1002/adem.202402060 ↗
4. Alstom development of a-USC steam powerplants
5. Review on the corrosion behaviour of nickel-based alloys in SupercriticalCarbon dioxide under high temperature and pressure10.3390/cryst13050725 ↗
6. Review oncorrosion of alloys for application in supercritical carbon dioxide braytoncycle10.1016/j.heliyon.2023.e22169 ↗
7. State of the art overview material degradation in high-temperature supercritical CO2 environments10.1016/j.pmatsci.2023.101107 ↗
8. High-temperature corrosion behavior of structural materials in supercritical carbon dioxide10.1007/s10853-025-11965-5 ↗
9. Compatibility of candidate structural materials inhigh-temperature S-CO2 environment
10. Kim · 2021
11. Effect of pressure on the corrosion andcarburization behavior of chromia-forming heat-resistant alloys inhigh-temperature carbon dioxide environments10.1016/j.corsci.2016.06.004 ↗
12. Corrosion and carburization behavior of chromia-forming heat resistant alloys in a high-temperature supercritical-carbon dioxide environment10.1016/j.corsci.2015.07.007 ↗
13. Corrosion behavior of typical structural steels in 500 °C, 600 °C and high pressure supercritical carbon dioxide conditions10.1016/j.corsci.2021.109801 ↗
14. Corrosion of austenitic alloys in high temperature supercritical carbon dioxide10.1016/j.corsci.2012.03.029 ↗
15. Corrosion of 316L stainless steel in high temperature water and steam: mechanisms of corrosion10.1016/j.jnucmat.2024.155180 ↗
16. Oxidation behavior of austenitic stainless steel 316L and 310S in air and supercritical water10.1115/1.4031817 ↗
17. High temperature corrosionof austenitic stainless steels
18. Adhesion of oxides grown in supercritical water on selected austenitic and Ferritic/Martensitic alloys10.1115/1.4035331 ↗
19. Thermodynamic analysis of typical alloy oxidation and carburization in high-temperature CO2 atmosphere10.3390/coatings14070869 ↗
20. Effect of pressure on supercritical CO2 compatibility of structural alloys at 750 °C10.1002/maco.201508783 ↗
21. Corrosion behaviour of Fe-25Cr alloy in wet CO2 gas at 650 °C: effects of chloride deposits and Si+Mn alloying addition10.1016/j.corsci.2021.110001 ↗
22. Corrosion behaviors of four stainless steels with similar chromium content in supercritical carbon dioxide environment at 650 °C10.1016/j.corsci.2019.04.043 ↗
23. Corrosion of SS310 and alloy 740 in high temperature supercritical CO2 with impurities H2O and O210.1016/j.corsci.2021.109350 ↗
24. Surface modification of austenitic stainless steel for corrosion resistance in high temperature supercritical-carbon dioxide environment10.1016/j.surfcoat.2018.06.014 ↗
25. Effect of surface finish on high-temperature oxidation of steels in CO2, supercritical CO2, and air10.1007/s11085-019-09938-6 ↗
26. Young · 2016
27. Mechanical and corrosion response of 316SS in supercritical CO210.1007/s11085-021-10026-x ↗
28. Diffusion of18O in massive Cr2O3 and in Cr2O3 scales at 900°C and its relation to the oxidation kinetics of chromia forming alloys10.1007/BF01046900 ↗
29. Growth mechanism of Cr2O3 scales: oxygen and chromium diffusion, oxidation kinetics and effect of yttrium10.1016/0921-5093(96)10173-8 ↗
30. Etal, new insight on the formation of uneven oxide scales on AFA steel insupercritical CO2: roles of recrystallization degree on the high temperaturecorrosion resistance10.1016/j.corsci.2024.112540 ↗
31. High-temperature corrosion and carburization behaviour of austenitic stainless steels in impurity-added CO2 environments10.1016/j.corsci.2024.112016 ↗
32. Penetration of protective chromia scales by carbon10.1016/j.scriptamat.2014.01.009 ↗
33. Microstructures of chromia scales grown in CO210.1179/0960340914Z.00000000056 ↗
34. Atom probe study of impurity segregation at grain boundaries in chromia scales grown in CO2 gas10.1016/j.corsci.2017.12.024 ↗
35. Corrosion by Hot CO 2 gases10.1149/2.F08212IF ↗
36. Diffusion in oxide scales: application to Cr2O3 scales10.1007/BF00271331 ↗
37. Mahaffey · 2017
38. Duplex n- and p-Type chromia grown on pure chromium: a photoelectrochemical and microscopic Study10.1007/s11085-016-9648-6 ↗
39. Towards the growth of stoichiometric chromia on pure chromium by the control of temperature and oxygen partial pressure10.1016/j.corsci.2017.07.005 ↗
40. Hydrogen and carbon insertion in the Cr2O3 System: a first-principles Study10.1021/acs.jpcc.5c02977 ↗
41. Intragranular corrosion behavior of 310S austenitic stainless steel in supercritical carbon dioxide environments10.1016/j.jmrt.2025.03.256 ↗
42. Effect of impurity on the high-temperature CorrosionPerformance of alloys in supercritical CO2
43. The failure mechanism of nuclear-grade 316H protective oxide layer in long-term supercritical CO2 Corrosion10.1016/j.jnucmat.2025.155803 ↗
44. On the structure–property relationship of semi-coherent FeCr2O4/Cr2O3 Spinel/Corundum interfaces10.1002/admi.202500047 ↗
45. Point defects and cation tracer diffusion in(CrxFe1-x)3-δO4spinels10.1016/0167-2738(95)00190-H ↗
46. Oxidation of alloys involving noble metals10.1149/1.2430159 ↗
47. Pilling-Bedworth ratio for oxidation of alloys10.1007/s100190050008 ↗
48. Stress generation and relief in growing oxide films10.1016/S0010-938X(70)80036-1 ↗
49. Grain-boundary diffusion in metals10.1179/imr.1983.28.1.65 ↗
50. Chemistry and properties of nanocrystals of different shapes10.1021/cr030063a ↗
51. Corrosion of 9-12Cr ferritic–martensitic steels in high-temperature CO210.1016/j.corsci.2016.01.009 ↗
52. Carburisation of ferritic Fe–Cr alloys by low carbon activity gases10.1016/j.corsci.2011.05.013 ↗
53. Corrosion behavior of 310S stainless steel insupercritical carbon dioxide
54. Wang · 2022
55. Internal carburization and scale formation on austenitic steels in supercritical carbon dioxide
56. Coated anduncoated steel compatibility in supercritical at 450°-650°C
57. On the breakaway oxidation of Fe9Cr1Mo steel in high pressure CO210.1016/j.actamat.2017.02.034 ↗
58. Revealing the excellent corrosion performance of SIMP steel in CO2 at 600 °C: the role of Si and Mn10.1016/j.corsci.2024.112436 ↗
59. Effect of pressures on the corrosion behaviours of materials at 625°C10.1007/s11837-016-2201-x ↗
60. Graded evaluation of the integrity of passive filmon 316L stainless steel by electrochemical and chemical coloration methods
61. Corrosion of Alloy haynes 230 in high temperature supercritical carbon dioxide with oxygen impurity additions10.1007/s11085-016-9654-8 ↗
62. Microstructural parameters from X-ray peak profile analysis by Williamson-Hall models
63. The effect of surface grinding on the stress corrosion cracking initiation of 316LN stainless steel in 600 °C supercritical CO210.1016/j.corsci.2024.112147 ↗
64. Corrosion behavior of a new alumina-forming duplex stainless steel with different surface treatment in supercritical carbon dioxide10.1016/j.surfcoat.2023.129619 ↗
65. On the role of mechanical deformation in the environmental degradation of 310S stainless steels in supercritical carbon dioxide10.1016/j.corsci.2022.110537 ↗
66. Palko
67. Effect of shot-peening on corrosion behavior of austenitic steel in supercritical carbon dioxide at 700 °C10.1016/j.corsci.2022.110180 ↗
68. Corrosion Behavior of Si Diffusion Coating on an Austenitic Fe-Base Alloy in High Temperature Supercritical-Carbon Dioxide and Steam Environment10.3390/coatings10050493 ↗
69. Development of aluminide diffusion coatings on ODS ferritic-martensitic steel for corrosion resistance in high temperature super critical-carbon dioxide environment10.1016/j.apsusc.2020.145387 ↗
70. Cr diffusion coating to improve the corrosion resistance of an ODS steel in super-critical carbon dioxide environment10.1016/j.surfcoat.2019.06.055 ↗
71. The effect of carbon on the high temperature oxidation of Fe-31 Mn-9Al-0.87C alloy10.1007/BF00540477 ↗
72. Corrosion of austenitic and ferritic-martensitic steels exposed to supercritical carbon dioxide10.1016/j.corsci.2011.06.002 ↗
73. Mechanisms of defect-promoted oxidation and carburization in austenitic stainless steels and the beneficial role of Al on defect elimination10.1016/j.corsci.2025.112755 ↗
74. Effect of aluminium addition on the oxidation and carburization behaviour of austenitic stainless in high-temperature SCO2 environments10.1016/j.corsci.2023.111666 ↗
75. Effect of silicon on the oxidation resistance of 9wt.% Cr heat resistance steels in 550 °C lead-bismuth eutectic10.1016/j.corsci.2016.04.020 ↗
76. Corrosion and carburization behavior of Fe- and Ni-Base alloys in S-CO2 environment at two temperatures
77. Oxidation kinetics and microstructure evolution of high Mn stainless-steel alloy in CO2 at 700 °C10.1016/j.corsci.2021.110013 ↗