journal article·2026-03Open access

Development of an internal diameter spraying system for CoNiCrAlY/YSZ thermal barrier coatings: microstructure, properties, and engineering verification

Ziqian Zhang, Qingsong Qiao, Chaorun Si, Shilin Xu, Song Chen, Hongyu Ma, Baohua Zhang, Shu Guo, Yi Zhang, Junbiao Wang

Abstract

An internal diameter thermal barrier coating (TBC) system was developed using ID-HVOF for the bond coat and APS for the top coat to enable coating deposition within confined combustor and gas-duct geometries. Microstructural observations show that both layers exhibit uniform morphology, low porosity, and stable phase composition. The coatings demonstrate strong interfacial adhesion, high hardness, and excellent thermal-shock resistance, confirming their mechanical and thermal reliability. Furthermore, an engineering verification validated the system’s capability to produce continuous, defect-free coatings in restricted spaces. These results indicate that the proposed internal-diameter TBC process provides an effective solution for aero-engine components with narrow, complex inner surfaces.
Source: openalex_inverted_index · Quality: baseline

Research context

OpenAlex topics: High-Temperature Coating Behaviors · Intermetallics and Advanced Alloy Properties · Subcritical and Supercritical Water Processes

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

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