journal article·2023-09Open access

The relation of formation mechanism, microstructural evolution and mechanical properties of Ni-based coatings produced via high pressure cold spray deposition

Enkang Hao, Jie Chen, Guang Liu, Lang Cui, Xiaoxia Wang, Bing Ma, Jinming Wu, Yulong An

Abstract

The two kinds of NiCr and NiCo superalloy coatings are deposited by high pressure cold sprayed (CS) technique, in this work. The emphasis is placed at the relation of formation mechanism, microstructural evolution and mechanical properties of the coatings. Compared with the NiCr powder, the NiCo powder needs higher spraying parameters to form the dense coating. The NiCr coating has a higher density and a lower hardness than the NiCo coating, but both of the coatings display better mechanical properties, and thus could play a protective role on the 316L stainless steel. However, there is a difference of formation mechanism between the NiCr and NiCo because of the particle sizes and chemical properties. The deformation of NiCr coating occurs mostly in the interior of particles, and that of NiCo coating is more prominent at the boundaries between the particles. The defects formed during deposition, including twins and dislocations, are benefit for the improvement of mechanical properties of the coatings.
Source: openalex_inverted_index · Quality: baseline

Research context

OpenAlex topics: High-Temperature Coating Behaviors · Advanced materials and composites · Metal Alloys Wear and Properties

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (38)

Show source-provided references
1. Improved mechanical properties of Ni-rich Ni3Al coatings produced by EB-PVD for repairing single crystal blades
2. Prediction of heterogeneous microstructural evolution in cold sprayed copper coatings using local Zener-Hollomon parameter and strain10.1016/j.actamat.2020.04.041 ↗
3. An overview of various applications of cold spray coating process10.1016/j.matpr.2021.10.160 ↗
4. Hot corrosion behaviour of nickel–iron-based superalloy in gas turbine application10.1080/01430750.2018.1492446 ↗
5. Characterization of microstructures in Inconel 625 using X-ray diffraction peak broadening and lattice parameter measurements10.1016/j.scriptamat.2004.03.017 ↗
6. Effect of grain size on mechanical property and corrosion resistance of the Ni-based alloy 69010.1016/j.jmst.2017.12.017 ↗
7. Effect of surface roughness on corrosion behavior of the superalloy IN718 in simulated marine environment10.1016/j.jallcom.2018.01.042 ↗
8. Microstructural homogenization and high-temperature cyclic oxidation behavior of a Ni-based superalloy with high-Cr content10.1016/j.jallcom.2017.08.137 ↗
9. Effect of alloyed Lu, Hf and Cr on the oxidation and spallation behavior of NiAl10.1016/j.corsci.2017.07.016 ↗
10. Effect of Mo, Ta, and Re on high-temperature oxidation behavior of minor Hf doped β-NiAl alloy10.1016/j.corsci.2015.10.011 ↗
11. Effect of process control agent on alloying and mechanical behavior of L21 phase Ni–Ti–Al alloys10.1016/j.msea.2018.10.097 ↗
12. Ta effect on oxidation of a nickel-based single crystal superalloy and its sputtered nanocrystalline coating at 900-1100 °C10.1016/j.apsusc.2015.03.157 ↗
13. Enhanced corrosion resistance of high speed laser-cladded Ni/316L alloy coating by heat treatment10.1016/j.jmrt.2023.03.070 ↗
14. Investigation on friction and wear performance of laser cladding Ni-based alloy coating on brake disc10.1016/j.ijleo.2021.167227 ↗
15. Improved mechanical properties of Ni-rich Ni3Al coatings produced by EB-PVD for repairing single crystal blades10.1007/s12598-014-0340-1 ↗
16. Vapor phase deposition using plasma spray-PVD10.1007/s11666-009-9428-9 ↗
17. Influences of sand concentration and flow velocity on hydro-abrasive erosion behaviors of HVOF sprayed Cr3C2-NiCr and WC-Cr3C2-Ni coatings10.1016/j.jmrt.2022.10.003 ↗
18. A mechanistic understanding on rumpling of a NiCoCrAlY bond coat for thermal barrier coating applications10.1016/j.actamat.2017.02.003 ↗
19. NiCoCrAlYTa coatings on nickel-base superalloy substrate: deposition by HVOF spraying as well as investigation of mechanical properties and wear resistance in relation to heat-treatment duration10.1016/j.apsusc.2018.08.111 ↗
20. Enhancing the hot-corrosion resistance of atmospheric plasma sprayed Ni-based coatings by adding a deoxidizer10.1016/j.matdes.2021.110154 ↗
21. Influences of Mechanical, Corrosion, erosion and tribological performance of cold sprayed Coatings A review10.1016/j.matpr.2021.01.664 ↗
22. Effect of increase in nano-particle addition on mechanical and microstructural behaviour of HVOF and cold-spray Ni-20Cr coatings on boiler steels10.1016/j.matpr.2020.01.321 ↗
23. Quantifying dislocation density in Al-Cu coatings produced by cold spray deposition10.1016/j.actamat.2020.04.040 ↗
24. Effect of thermal energy on the deposition behaviour, wear and corrosion resistance of cold sprayed Ni-WC cermet coatings10.1016/j.surfcoat.2020.126138 ↗
25. Cold-sprayed coatings: microstructure, mechanical properties, and wear behaviour10.1016/j.pmatsci.2021.100839 ↗
26. Solid-state cold spray additive manufacturing of pure tantalum with extraordinary high-temperature mechanical properties10.1016/j.jmrt.2023.02.184 ↗
27. Microstructural and fatigue behavior of cold sprayed Ni-based superalloys coatings10.1016/j.surfcoat.2017.06.006 ↗
28. Thermal stability and mechanical properties of cold-sprayed Nickel-Yttria coating10.1016/j.scriptamat.2021.114281 ↗
29. Effects of substrate heat accumulation on the cold sprayed Ni coating quality: microstructure evolution and tribological performance10.1016/j.surfcoat.2019.04.090 ↗
30. Ni coatings for corrosion protection of Mg alloys prepared by an in-situ micro-forging assisted cold spray: effect of powder feedstock characteristics10.1016/j.corsci.2021.109397 ↗
31. Performance of cold sprayed Ni based coatings in actual boiler environment10.1016/j.surfcoat.2016.11.075 ↗
32. A study of T11 boiler steel protection by cold sprayed Inconel 738 coating against high temperature erosion
33. 2021
34. Quantitative percussion diagnostics for evaluating porosity and surface roughness of cold sprayed and laser deposited materials10.1016/j.jmrt.2021.06.047 ↗
35. Effect of Al2O3 particle content on microstructure and mechanical properties of 1060Al/Al-Al2O3 composites fabricated by cold spraying and accumulative roll bonding10.1016/j.jmrt.2023.08.099 ↗
36. An overview of intermetallics research and application: status of thermal spray coatings10.1016/j.jmrt.2013.03.013 ↗
37. Effect of particle size on the microstructure and consolidation behavior of nickel coating fabricated by laser shockwave sintering10.1016/j.jmrt.2023.04.162 ↗
38. Development of CoNiCrAlY oxidation resistant hard coatings using high velocity oxy fuel and cold spray techniques10.1016/j.ijrmhm.2014.08.010 ↗