journal article·2025-10-14

Optimizing hybrid composites: Enhancing mechanical properties with SiC and Al2O3 nanoparticles using response surface methodology

G. Ashwin Prabhu, R. Selvam, Vidhika Tiwari, B. P. Vijaykumar, Vijayan Subramaniyan, D. Dinesh Kumar, R. Sujit Prathameesh, Gavisiddesha Pattanashetty

Journal of Materials Research· Volume 40· Issue 19
Publisher page

Abstract

AbstractThis study presents a novel approach using response surface methodology to systematically analyse the impact of incorporating silicon carbide (SiC) and aluminium oxide (Al2O3) into basalt and glass fiber-reinforced epoxy composites, which is a relatively under-explored area in composite material research. The project seeks to investigate the tensile strength, flexural strength, impact energy and fatigue life of the composite resulting from the integration of these ceramic particles. The composites containing 6% SiC and 1% Al2O3exhibited excellent performance. The L7 samples containing 6% SiC and 1% Al2O3exhibited highest values of tensile strength (167.43 N/mm2) and moderate flexural strength (154.87 N/mm2). It is worth noting that composites containing L7 (6% SiC and 1% Al2O3) had the maximum recorded impact energy and fatigue life, highlighting the synergistic effects of the hybrid reinforcement. This composite material is highly suitable for the fabrication of boat hulls and decks used in marine industry.Graphical Abstract
Source: expertdata · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Advanced ceramic materials synthesis · Aluminum Alloys Composites Properties · Additive Manufacturing and 3D Printing Technologies

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (43)

Show source-provided references
1. T.D. Jagannatha, G. Harish, Influence of carbon & glass fiber reinforcements on flexural strength of epoxy matrix polymer hybrid composites. IJERA. 5(4), 109–112 (2015)
2. G.A. Prabhu, R. Selvam, K.M. Kumar, Enhancing the mechanical properties of Basalt Fiber and Stainless Steel Wire Mesh composites incorporating fire retardants through response surface methodology optimization. Fibers Polym. (2024). https://doi.org/10.1007/s12221-024-00515-610.1007/s12221-024-00515-6 ↗
3. H. Hadavinia, H. Ghasemnejad, Effects of mode-I and mode-II interlaminar fracture toughness on the energy absorption of CFRP twill/weave composite box sections. Compos. Struct. 89(2), 303–314 (2009)10.1016/j.compstruct.2008.08.004 ↗
4. R. Chandra, S.P. Singh, J.K. Gupta, A study of damping in fiber-reinforced composites. Sound Vib. 262(3), 475–496 (2003)10.1016/S0022-460X(03)00107-X ↗
5. J.J. Lee, I. Nam, H. Kim, Thermal stability and physical properties of epoxy composite reinforced with silane treated basalt fiber. Fibers Polym. 18, 140–147 (2017)10.1007/s12221-017-6752-4 ↗
6. L.B. Vogelesang, J. Vlot, Development of fibre metal laminates for advanced aerospace structures Mater. Process. Technol. 103(1), 1–5 (2000)10.1016/S0924-0136(00)00411-8 ↗
7. K.S. Kim, K.M. Bae, S.Y. Oh, M.K. Seo, C.G. Kang, S. Park, J,Trend of carbon fiber-reinforced composites for lightweight vehicles. Elastomers Compos. 47(1), 65–74 (2012)10.7473/EC.2012.47.1.065 ↗
8. X. Chen, Y. Zhang, H. Huo, Z. Wu, Improving the tensile strength of continuous basalt fiber by mixing basalts. Fibers Polym. 18, 1796–1803 (2017)10.1007/s12221-017-6804-9 ↗
9. V. Lopresto, C. Leone, I. De Iorio, Mechanical characterisation of basalt fibre reinforced plastic. Compos. B Eng. 42(4), 717–723 (2011)10.1016/j.compositesb.2011.01.030 ↗
10. V. Kallannavar, S. Kattimani, Effect of temperature and porosity on free vibration characteristics of a doubly-curved skew laminated sandwich composite structures with 3D printed PLA core. Thin-Walled Struct. 182, 110263 (2023)10.1016/j.tws.2022.110263 ↗
11. P. Li, J. Zhou, L. Li, Y. Gong, J. Lu, X. Meng, T. Zhang, Influence of depositing sequence and materials on interfacial characteristics and mechanical properties of laminated composites. Mater. Sci. Eng. A 827, 142092 (2021)10.1016/j.msea.2021.142092 ↗
12. F.-K. Chang, G.S. Springer, The strengths of fiber reinforced composite bends. J. Compos. Mater. 20(1), 30–45 (1986)10.1177/002199838602000103 ↗
13. A. Abdi, R. Eslami-Farsani, H. Khosravi, Evaluating the mechanical behavior of basalt fibers/epoxy composites containing surface-modified CaCO3 nanoparticles. Fibers Polym. 19, 635–640 (2018)10.1007/s12221-018-7755-x ↗
14. E. Mahdi, A.A. Hamouda, A. Sen, C, Quasi-static axial crushing investigation of filament-wound eco-friendly energy-absorbing glass fiber and jute fiber composite structures. Compos. Struct. 66(1–4), 647–663 (2004)10.1016/j.compstruct.2004.06.001 ↗
15. H. Ghasemnejad, H. Hadavinia, Progressive crushing of polymer matrix composite tubular structures. Reinforc. Plast. Compos. 29(15), 2306–2330 (2010)10.1177/0731684409347807 ↗
16. S.C. Savona, P.J. Hogg, Effect of fracture toughness properties on the crushing of flat composite plates. Compos. Sci. Technol. 66(13), 2317–2328 (2006)10.1016/j.compscitech.2005.11.038 ↗
17. Y. Wang, S. Dong, X. Li, C. Hong, X. Zhang, Synthesis, properties, and multifarious applications of SiC nanoparticles: a review. Ceram. Int. 48(7), 8882–8913 (2022)10.1016/j.ceramint.2021.12.208 ↗
18. V. Gopalan, V. Suthenthiraveerappa, A.R. Annamalai, S. Manivannan, V. Pragasam, P. Chinnaiyan, C.P. Jen, Dynamic characteristics of woven flax/epoxy laminated composite plate. Polym. J. 13(2), 209 (2021)
19. Y. Swolfs, I. Verpoest, L. Gorbatikh, Issues in strength models for unidirectional fibre-reinforced composites related to Weibull distributions, fibre packings and boundary effects. Compos. Sci. Technol. 114, 42–49 (2015)10.1016/j.compscitech.2015.04.002 ↗
20. S. Cao, W.U. Zhis, X. Wang, J. Compos. Mater. 43(4), 315–330 (2009)10.1177/0021998308099224 ↗
21. L.C. Bank, Evaluation and prediction of temperature-dependent tensile strength of unidirectional carbon fiber-reinforced polymer composites. Compos. Constr. 17(3), 406–419 (2013)10.1061/(ASCE)CC.1943-5614.0000355 ↗
22. H. Ghasemnejad, B.R.K. Blackman, H. Hadavinia, B. Sudall, Experimental studies on fracture characterisation and energy absorption of GFRP composite box structures. Compos. Struct. 88(2), 253–261 (2009)10.1016/j.compstruct.2008.04.006 ↗
23. R. Selvam, N. Arunkumar, L. Karunamoorthy, An investigation on machining characteristics in abrasive water jet machining of hybrid laminated composites with SiC nano particles. Mater. Today Proc. 39, 1701–1709 (2021)10.1016/j.matpr.2020.06.193 ↗
24. P. Amuthakkannan, V. Manikandan, M. Uthayakumar, Mechanical properties of basalt and glass fiber reinforced polymer hybrid composites. J. Adv. Microsc. Res. 9(1), 44–49 (2014)10.1166/jamr.2014.1185 ↗
25. I.D.G. Ary Subagia, Y. Kim, A study on radial spreading of a resin droplet with varying viscosity under UV curing process. JMST. 27, 987–992 (2013)
26. S. Murugapoopathi, G. Ashwin Prabhu, G. Chandrasekar, R. Selvam, T. Gavaskar, S. Sudhagar, Fabrication and characterisation of saw dust polymer composite. J. Inst. Eng. Ser. D 106, 139 (2023)10.1007/s40033-023-00596-2 ↗
27. N.A. Warrior, T.A. Turner, F. Robitaille, C. Rudd, D, the effect of interlaminar toughening strategies on the energy absorption of composite tubes. Compos. Part A Appl. Sci. Manuf. 35(4), 431–437 (2004)10.1016/j.compositesa.2003.11.001 ↗
28. H. Han, F. Taheri, N. Pegg, Y. Lu, A numerical study on the axial crushing response of hybrid pultruded and±45 braided tubes. Compos. Struct. 80(2), 253–264 (2007)10.1016/j.compstruct.2006.05.012 ↗
29. W. Hufenbach, M. Gude, C. Ebert, Hybrid 3d-textile reinforced composites with tailored property profiles for crash and impact applications. Compos. Sci. Technol. 69(9), 1422–1426 (2009)10.1016/j.compscitech.2008.09.033 ↗
30. N.P. Iyer, N. Arunkumar, Investigation of Abrasive water jet machining parameters of Bismaleimide composites. Mater. Sci. Eng. 923(1), 1642 (2020)
31. P. Agarwal, M. Kumar, M. Choudhary, A. Sharma, A. Patnaik, Experimental and numerical analysis of mechanical, thermal and thermomechanical properties of hybrid glass/metal fiber reinforced epoxy composites. Fibers Polym. 23(5), 1342–1365 (2022)10.1007/s12221-022-4760-5 ↗
32. E.A. Duodu, J. Gu, W. Ding, Z. Shang, S. Tang, Comparison of ballistic impact behavior of carbon fiber/epoxy composite and steel metal structures. Iran. J. Mater. Sci. 42, 13–22 (2018)
33. S. Mirzamohammadi, R. Eslami-Farsani, H. Ebrahimnezhad-Khaljiri, The characterization of the flexural and shear performances of laminated aluminum/ jute–basalt fibers epoxy composites containing carbon nanotubes: as multi-scale hybrid structures. Thin-Walled Struct. 179, 109690 (2022)10.1016/j.tws.2022.109690 ↗
34. Ç. Uzay, N.J. Geren, Effect of stainless-steel wire mesh embedded into fibre-reinforced polymer facings on flexural characteristics of sandwich structures. Reinf. Plast. 39(15–16), 613–633 (2020)10.1177/0731684420921952 ↗
35. Y. Ma, F. Zhao, J. Liu, Y. Zhang, Y. Xu, P. Zhang, S. Gao, J. Zhang, Tensile experiment and numerical simulation of carbon fiber and polyvinyl alcohol fiber helical auxetic yarns. Fibers Polym. 24(8), 2951–2965 (2023)10.1007/s12221-023-00256-y ↗
36. T. Raja, M.N. Ali, M.E. Shashi Kumar, G.R. Vishal, V. Manikanth, M.E. Mohammad Soudagar, A. Chinnathambi, T.A. Alahmadi, Study on the characteristics of novel natural fiber extracted from Coccinia grandis plant vine: a novel material for engineering applications. Int. J. Adv. Manuf. Technol. (2024). https://doi.org/10.1007/s00170-024-13967-010.1007/s00170-024-13967-0 ↗
37. V. Mohanavel, R.P. Singh, S. Kuppusamy, T. Raja, S. Kathiresan, M.R. Karim, I.A. Alnaser, Effect of incorporation natural fillers with Sterculia foetida fiber on physical, mechanical, and thermal characterization of epoxy polymer composites. Int. J. Adv. Manuf. Technol. (2024). https://doi.org/10.1007/s00170-023-12907-810.1007/s00170-023-12907-8 ↗
38. T. Raja, Y. Devarajan, Thermal evaluation of porcelain filler particles in basalt fibre-reinforced polymer composites for thermal applications. Therm. Anal. Calorim. 149, 4529 (2024)10.1007/s10973-024-13015-9 ↗
39. T. Raja, Y. Devarajan, Analysis of the properties of a novel natural fibre extracted from pumpkin plant stalks: a sustainable alternative for lightweight applications. Mater. Lett. 357, 135748 (2024)10.1016/j.matlet.2023.135748 ↗
40. R. Thandavamoorthy, Y. Devarajan, Study on the characteristics of Napier grass fibre reinforced porcelain filler particulates poly lactic acid matrix biocomposite. J. Reinforced Plast. Compos. (2024). https://doi.org/10.1177/0731684424125391210.1177/07316844241253912 ↗
41. D. Sun et al., Fabrication and mechanical properties of Al2O3-TiC ceramic composites synergistically reinforced with multi-walled carbon nanotubes and graphene nanoplates. Ceram. Int. 46(12), 20068–20080 (2020)10.1016/j.ceramint.2020.05.081 ↗
42. M. Bhong et al., Investigating the synergistic effects of hybrid nanofillers in polymer matrix nanocomposites for superior mechanical and electrical performance. E3S Web Conf. 511, 01026 (2024)10.1051/e3sconf/202451101026 ↗
43. M. Fathalian, E. Postek, M. Tahani, T. Sadowski, A comprehensive study of Al2O3 mechanical behavior using density functional theory and molecular dynamics. Molecules 29(5), 1165 (2024)10.3390/molecules29051165 ↗