journal article·2024-01-28

Structural characteristics and tribological properties of an ultrafine-grained Al–40Si–5Fe coating prepared by supersonic plasma spraying

Hao-bo Xu, Guo-zheng Ma, Peng-fei He, Guo-lu Li, Yang Song, Xian-yong Zhu, Ming Liu, Hai-chao Zhao, Hai-dou Wang

Journal of Materials Research· Volume 39· Issue 2
Publisher page

Abstract

AbstractHigh silicon aluminum alloy coatings (HSAACs) are characterized by high surface hardness and excellent wear resistance, and the fineness has a significant impact on their properties. In this study, Al–40Si–5Fe coating was prepared by supersonic plasma spraying using Al–35Si–4Fe powder as raw material. The coating contains a variety of strengthening structures such as amorphous, nanocrystalline and supersaturated solid solution. The average hardness of the coating reached up to 465.3 ± 24.4HV0.2, which was much higher than that of the Al–Si alloys/coatings prepared by various processes. Under the test conditions, the wear mechanism of the coating was dominated by fatigue wear with slight abrasive wear, and the wear rate was 1.88 × 10–4mm3/N. A large amount of refined Si phase in the oxide film on the worn surface effectively prevented the cracking and spalling of the oxide film.Graphical abstract
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Research context

OpenAlex topics: Aluminum Alloys Composites Properties · Metal and Thin Film Mechanics · Metal Alloys Wear and Properties

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

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