Formation and properties of new Cu-based bulk glassy alloys with critical diameters up to 1.5 cm

New Cu-based bulk glassy alloys (BGAs) with high glass-forming ability (GFA) were synthesized in a Cu-Zr-Al-Ag system. As the compositions of Cu-Zr-Al-Ag alloys with lower Ag and Al content shifted to the Cu-rich range, the supercooled liquid region, reduced glass transition temperature, and γ value increased, leading to the improvement of GFA. The best GFA is located around Cu₄₇Zr₄₅Al₅Ag₃, which is close to eutectic. Fully glassy samples with diameters up to 15 mm were fabricated by copper mold casting. These Cu-based BGAs exhibit excellent mechanical properties under compression. A large Young's modulus of 104–111 GPa, high fracture strength of 1905–1942 MPa, and distinct plastic strain of 0.002–0.011 were obtained. Additionally, the BGAs also show good corrosion resistance in 1 N H₂SO₄ solution.