Low-temperature sintering of dense lanthanum silicate electrolytes with apatite-type structure using an organic precipitant synthesized nanopowder

Highly sinterable La₁₀Si₆O₂₇ and La₁₀Si_5.5M_0.5O₂₇ (M = Mg, and Al) nanopowders with apatite-type structure have been synthesized via a homogeneous precipitation method using diethylamine (DEA) as a precipitant. The synthetic approach using an organic precipitant with dispersant characteristics is advantageous in configuring weakly agglomerated nanopowders, leading to desirable sintering activity. X-ray diffraction powder patterns confirmed the single-phase crystalline lanthanum silicate of hexagonal apatite structure at 800 °C, which is a relatively lower calcination temperature compared to conventionally prepared samples. Transmission electron microscopy images revealed particles ∼30 nm in size with a high degree of crystallinity. A dense grain morphology was recognized from the scanning electron microscopy images of the polished surface of the pellets that were sintered at 1400 and 1500 °C for 10 h. This low-temperature sintering is significant because conventional powder processing requires a temperature above 1700 °C to obtain the same dense electrolyte. The doped-lanthanum silicate electrolyte prepared by the DEA process and sintered at 1500 °C for 10 h exhibited electrical conductivity comparable with samples prepared at much higher sintering temperature (>1700 °C).