journal article·2024-01-14Open access

Metal powder as feedstock for laser-based additive manufacturing: From production to powder modification

Laura E. T. Mathias, Vitor E. Pinotti, Bruna F. Batistão, Nicolas Rojas-Arias, Gustavo Figueira, Angelo F. Andreoli, Piter Gargarella

Journal of Materials Research· Volume 39· Issue 1

Abstract

Abstract Laser powder bed fusion (L-PBF) and direct laser deposition (DLD) are the two main processes currently used in the additive manufacturing (AM) of metals. For both methods, metal powders are used as feedstock, and they must present specific physical and chemical properties to ensure optimal processing and reliable and reproducible printing results. Particle morphology, size distribution, and flowability, among other factors, depend on the powder production process and directly influence the processing parameters and physical characteristics of the parts built by AM. This systematic review presents different concepts involving L-PBF and DLD manufacturing and the application of metal powders. The methods used to produce and characterize metal powders and the modification techniques to improve their processability by AM are detailed and discussed. Environmental and health risks are also presented, and safety measures that must be considered while handling metal powders. Some key topics requiring attention for further development are highlighted. Graphical abstract
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Additive Manufacturing Materials and Processes · Additive Manufacturing and 3D Printing Technologies · Welding Techniques and Residual Stresses

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (100+)

Show source-provided references
1. T. Debroy, H.L. Wei, J.S. Zuback, T. Mukherjee, J.W. Elmer, J.O. Milewski, A.M. Beese, A. Wilson-heid, A. De, W. Zhang, Additive manufacturing of metallic components—process, structure and properties. Prog. Mater. Sci. 92, 112–224 (2018). https://doi.org/10.1016/j.pmatsci.2017.10.00110.1016/j.pmatsci.2017.10.001 ↗
2. S.M. Thompson, L. Bian, N. Shamsaei, A. Yadollahi, An overview of direct laser deposition for additive manufacturing; part I: transport phenomena, modeling and diagnostics. Addit. Manuf. 8, 36–62 (2015). https://doi.org/10.1016/j.addma.2015.07.00110.1016/j.addma.2015.07.001 ↗
3. B.H. Jared, M.A. Aguilo, L.L. Beghini, B.L. Boyce, B.W. Clark, A. Cook, B.J. Kaehr, J. Robbins, Additive manufacturing: toward holistic design. Scr. Mater. 135, 141–147 (2017). https://doi.org/10.1016/j.scriptamat.2017.02.02910.1016/j.scriptamat.2017.02.029 ↗
4. S. Cooke, K. Ahmadi, S. Willerth, R. Herring, Metal additive manufacturing: technology, metallurgy and modeling. J. Manuf. Process. 57, 978–1003 (2020). https://doi.org/10.1016/j.jmapro.2020.07.02510.1016/j.jmapro.2020.07.025 ↗
5. S.A. Khairallah, A.T. Anderson, A. Rubenchik, W.E. King, Laser powder-bed fusion additive manufacturing: physics of complex melt flow and formation mechanisms of pores, spatter, and denudation zones. Acta Mater. 108, 36–45 (2016). https://doi.org/10.1016/j.actamat.2016.02.01410.1016/j.actamat.2016.02.014 ↗
6. A.T. Sutton, C.S. Kriewall, M.C. Leu, J.W. Newkirk, Powder characterisation techniques and effects of powder characteristics on part properties in powder-bed fusion processes. Virtual Phys. Prototyp. 12, 3–29 (2017). https://doi.org/10.1080/17452759.2016.125060510.1080/17452759.2016.1250605 ↗
7. S. Vock, B. Klöden, A. Kirchner, T. Weißgärber, B. Kieback, Powders for powder bed fusion: a review. Progr. Addit. Manuf. 4, 383–397 (2019). https://doi.org/10.1007/s40964-019-00078-610.1007/s40964-019-00078-6 ↗
8. S. Pasebani, M. Ghayoor, S. Badwe, H. Irrinki, S.V. Atre, Effects of atomizing media and post processing on mechanical properties of 17-4 PH stainless steel manufactured via selective laser melting. Addit. Manuf. 22, 127–137 (2018). https://doi.org/10.1016/j.addma.2018.05.01110.1016/j.addma.2018.05.011 ↗
9. L.E.T. Mathias, A.F. Andreoli, P. Gargarella, Gas atomization of A2 tool steel: effect of process parameters on powders’ physical properties. J. Alloys Compd. (2023). https://doi.org/10.1016/j.jallcom.2023.17069610.1016/j.jallcom.2023.170696 ↗
10. H. Lubanska, Correlation of spray ring data for gas atomization of liquid metals. J. Met. 22, 45–49 (1970). https://doi.org/10.1007/bf0335593810.1007/bf03355938 ↗
11. G. Varga, J. Kovács, Z. Szalai, C. Cserháti, G. Újvári, Granulometric characterization of paleosols in loess series by automated static image analysis. Sediment. Geol. 370, 1–14 (2018). https://doi.org/10.1016/j.sedgeo.2018.04.00110.1016/j.sedgeo.2018.04.001 ↗
12. P.K.D.S. Bomfim, F.G. Coury, P. Wang, P. Gargarella, Characterization of AlCoCrFeNi high entropy alloy gas atomized powder. Mater. Res. (2022). https://doi.org/10.1590/1980-5373-MR-2021-012010.1590/1980-5373-MR-2021-0120 ↗
13. F. Chu, K. Zhang, H. Shen, M. Liu, W. Huang, X. Zhang, E. Liang, Z. Zhou, L. Lei, J. Hou, A. Huang, Influence of satellite and agglomeration of powder on the processability of AlSi10Mg powder in laser powder bed fusion. J. Market. Res. 11, 2059–2073 (2021). https://doi.org/10.1016/j.jmrt.2021.02.01510.1016/j.jmrt.2021.02.015 ↗
14. X. Gang Li, Q. Zhu, S. Shu, J. Zhong Fan, S. Ming Zhang, Fine spherical powder production during gas atomization of pressurized melts through melt nozzles with a small inner diameter. Powder Technol. 356, 759–768 (2019). https://doi.org/10.1016/j.powtec.2019.09.02310.1016/j.powtec.2019.09.023 ↗
15. L. Marchetti, C. Hulme-Smith, Flowability of steel and tool steel powders: a comparison between testing methods. Powder Technol. 384, 402–413 (2021). https://doi.org/10.1016/j.powtec.2021.01.07410.1016/j.powtec.2021.01.074 ↗
16. A.B. Spierings, M. Voegtlin, T. Bauer, K. Wegener, Powder flowability characterisation methodology for powder-bed-based metal additive manufacturing. Progr. Addit. Manuf. 1, 9–20 (2016). https://doi.org/10.1007/s40964-015-0001-410.1007/s40964-015-0001-4 ↗
17. N.K. Tolochko, T. Laoui, Y.V. Khlopkov, S.E. Mozzharov, V.I. Titov, M.B. Ignatiev, Absorptance of powder materials suitable for laser sintering. Rapid Prototyp. J. 6, 155–160 (2000). https://doi.org/10.1108/1355254001033702910.1108/13552540010337029 ↗
18. D.D. Gu, W. Meiners, K. Wissenbach, R. Poprawe, Laser additive manufacturing of metallic components: materials, processes and mechanisms. Int. Mater. Rev. 57, 133–164 (2012). https://doi.org/10.1179/1743280411Y.000000001410.1179/1743280411Y.0000000014 ↗
19. E. Louvis, P. Fox, C.J. Sutcliffe, Selective laser melting of aluminium components. J. Mater. Process. Technol. 211, 275–284 (2011). https://doi.org/10.1016/j.jmatprotec.2010.09.01910.1016/j.jmatprotec.2010.09.019 ↗
20. S.D. Jadhav, L.R. Goossens, Y. Kinds, B. Van Hooreweder, K. Vanmeensel, Laser-based powder bed fusion additive manufacturing of pure copper. Addit. Manuf. 42, 101990 (2021). https://doi.org/10.1016/j.addma.2021.10199010.1016/j.addma.2021.101990 ↗
21. D. Schreuder, Outdoor Lighting: Physics, Vision and Perception (Springer, Netherlands, Dordrecht, 2008). https://doi.org/10.1007/978-1-4020-8602-110.1007/978-1-4020-8602-1 ↗
22. G.S. Brady, H.R. Clauser, J.A. Vaccari, Materials Handbook, 15th edn. (McGraw-Hill, New York, 2002)
23. A.B. Spierings, N. Herres, G. Levy, Influence of the particle size distribution on surface quality and mechanical properties in AM steel parts. Rapid Prototyp. J. 17, 195–202 (2011). https://doi.org/10.1108/1355254111112477010.1108/13552541111124770 ↗
24. Y. Yang, D. Gu, D. Dai, C. Ma, Laser energy absorption behavior of powder particles using ray tracing method during selective laser melting additive manufacturing of aluminum alloy. Mater. Des. 143, 12–19 (2018). https://doi.org/10.1016/j.matdes.2018.01.04310.1016/j.matdes.2018.01.043 ↗
25. M.A. Balbaa, A. Ghasemi, E. Fereiduni, M.A. Elbestawi, S.D. Jadhav, J.-P. Kruth, Role of powder particle size on laser powder bed fusion processability of AlSi10Mg alloy. Addit. Manuf. 37, 101630 (2021). https://doi.org/10.1016/j.addma.2020.10163010.1016/j.addma.2020.101630 ↗
26. J.A. Muñiz-lerma, A. Nommeots-nomm, K.E. Waters, M. Brochu, A comprehensive approach to powder feedstock characterization for powder bed fusion additive manufacturing: a case study on AlSi7Mg. Materials (2018). https://doi.org/10.3390/ma1112238610.3390/ma11122386 ↗
27. A. Hatem, C. Schulz, T. Schlaefer, J.T. Boobhun, N. Stanford, C. Hall, Influence of laser absorption by water- and gas-atomised powder feedstock on laser metal deposition of AISI 431 stainless steel. Addit. Manuf. 47, 102242 (2021). https://doi.org/10.1016/j.addma.2021.10224210.1016/j.addma.2021.102242 ↗
28. O.D. Neikov, S.S. Naboychenko, G. Dowson, Handbook of Non-ferrous Metal Powders Technologies and Applications, 1st edn. (Elsevier, Amsterdam, 2009)
29. G.S. Upadhyaya, Powder Metallurgy Technology, 1st edn. (Cambridge International Science Publishing, Cambridge, 2002)
30. J. Dawes, R. Bowerman, R. Trepleton, Introduction to the additive manufacturing powder metallurgy supply chain. Johnson Matthey Technol. Rev. 59, 243–256 (2015). https://doi.org/10.1595/205651315X68868610.1595/205651315X688686 ↗
31. L. Cordova, T. Bor, M. de Smit, M. Campos, T. Tinga, Measuring the spreadability of pre-treated and moisturized powders for laser powder bed fusion. Addit. Manuf. 32, 101082 (2020). https://doi.org/10.1016/j.addma.2020.10108210.1016/j.addma.2020.101082 ↗
32. R. Baitimerov, P. Lykov, D. Zherebtsov, L. Radionova, A. Shultc, K.G. Prashanth, Influence of powder characteristics on processability of AlSi12 alloy fabricated by selective laser melting. Materials 11, 1–14 (2018). https://doi.org/10.3390/ma1105074210.3390/ma11050742 ↗
33. D. Herzog, V. Seyda, E. Wycisk, C. Emmelmann, Additive manufacturing of metals. Acta Mater. 117, 371–392 (2016). https://doi.org/10.1016/j.actamat.2016.07.01910.1016/j.actamat.2016.07.019 ↗
34. K. Abd-Elghany, D.L. Bourell, Property evaluation of 304L stainless steel fabricated by selective laser melting. Rapid Prototyp. J. 18, 420–428 (2012). https://doi.org/10.1108/1355254121125041810.1108/13552541211250418 ↗
35. I.E. Anderson, E.M.H. White, R. Dehoff, Feedstock powder processing research needs for additive manufacturing development. Curr. Opin. Solid State Mater. Sci. 22, 8–15 (2018). https://doi.org/10.1016/j.cossms.2018.01.00210.1016/j.cossms.2018.01.002 ↗
36. D. Riabov, E. Hryha, M. Rashidi, S. Bengtsson, L. Nyborg, Effect of atomization on surface oxide composition in 316L stainless steel powders for additive manufacturing. Surf. Interface Anal. 52, 694–706 (2020). https://doi.org/10.1002/sia.684610.1002/sia.6846 ↗
37. C. Degueldre, S. O’Prey, W. Francioni, An in-line diffuse reflection spectroscopy study of the oxidation of stainless steel under boiling water reactor conditions. Corros. Sci. 38, 1763–1782 (1996). https://doi.org/10.1016/S0010-938X(96)00078-910.1016/S0010-938X(96)00078-9 ↗
38. A. Popovich, V. Sufiiarov, in Metal Powder Additive Manufacturing, ed. by I. V. Shishkovsky. New Trends in 3D Printing (InTech, 2016), p. 227. https://doi.org/10.1007/s11837-015-1321-z10.1007/s11837-015-1321-z ↗
39. K. Kassym, A. Perveen, Atomization processes of metal powders for 3D printing. Mater. Today Proc. 26, 1727–1733 (2020). https://doi.org/10.1016/j.matpr.2020.02.36410.1016/j.matpr.2020.02.364 ↗
40. C. Schade, J.J. Dunkley, Atomization. Powder Metall. (2015). https://doi.org/10.31399/asm.hb.v07.a000608410.31399/asm.hb.v07.a0006084 ↗
41. G. Matsagopane, E.O. Olakanmi, A. Botes, S. Kutua, Conceptual design framework for setting up aluminum alloy powder production system for selective laser melting (SLM) process. JOM 71, 1843–1860 (2019). https://doi.org/10.1007/s11837-019-03431-w10.1007/s11837-019-03431-w ↗
42. M. Entezarian, F. Allaire, P. Tsantrizos, R.A.L. Drew, Plasma atomization: a new process for the production of fine, spherical powders. JOM 48, 53–55 (1996). https://doi.org/10.1007/BF0322296910.1007/BF03222969 ↗
43. T. Fedina, J. Sundqvist, J. Powell, A.F.H. Kaplan, A comparative study of water and gas atomized low alloy steel powders for additive manufacturing. Addit. Manuf. 36, 101675 (2020). https://doi.org/10.1016/j.addma.2020.10167510.1016/j.addma.2020.101675 ↗
44. J.J. Dunkley, Metal powder atomisation methods for modern manufacturing. Johnson Matthey Technol. Rev. 63, 226–232 (2019). https://doi.org/10.1595/205651319x1558343413735610.1595/205651319x15583434137356 ↗
45. S. Dietrich, M. Wunderer, A. Huissel, M.F. Zaeh, A new approach for a flexible powder production for additive manufacturing. Procedia Manuf. 6, 88–95 (2016). https://doi.org/10.1016/j.promfg.2016.11.01210.1016/j.promfg.2016.11.012 ↗
46. A.A. Gromov, A.P. Il’In, U. Foerter-Barth, U. Teipel, Effect of the passivating coating type, particle size, and storage time on oxidation and nitridation of aluminum powders. Combust. Explos. Shock Waves 42, 177–184 (2006). https://doi.org/10.1007/s10573-006-0036-410.1007/s10573-006-0036-4 ↗
47. K. Riener, S. Oswald, M. Winkler, G.J. Leichtfried, Influence of storage conditions and reconditioning of AlSi10Mg powder on the quality of parts produced by laser powder bed fusion (LPBF). Addit. Manuf. 39, 101896 (2021). https://doi.org/10.1016/j.addma.2021.10189610.1016/j.addma.2021.101896 ↗
48. B. Zheng, Y. Lin, Y. Zhou, E.J. Lavernia, Gas atomization of amorphous aluminum: Part I. Thermal behavior calculations. Metall. Mater. Trans. B 40, 768–778 (2009). https://doi.org/10.1007/s11663-009-9276-510.1007/s11663-009-9276-5 ↗
49. J. Ting, I.E. Anderson, A computational fluid dynamics (CFD) investigation of the wake closure phenomenon. Mater. Sci. Eng. A 379, 264–276 (2004). https://doi.org/10.1016/j.msea.2004.02.06510.1016/j.msea.2004.02.065 ↗
50. R. Ünal, Improvements to close coupled gas atomisation nozzle for fine powder production. Powder Metall. 50, 66–71 (2007). https://doi.org/10.1179/174329007X16489910.1179/174329007X164899 ↗
51. A. Lawley, Atomization of specialty alloy powders. J. Met. 33, 13–18 (1981). https://doi.org/10.1007/bf0335439510.1007/bf03354395 ↗
52. A. Ünal, Effect of processing variables on particle size in gas atomization of rapidly solidified aluminium powders. Mater. Sci. Technol. 3, 1029–1039 (1987)10.1179/mst.1987.3.12.1029 ↗
53. C. Dungkratok, N. Srisukhumbowornchai, K. Fakpan, M. Morakotjinda, N. Tosangthum, O. Coovattanachai, R. Krataitong, A. Daraphan, B. Vetayanugul, R. Tongsri, Analysis of tin powder production using a pilot gas atomiser, in 19th Conference of Mechanical Engineering Network of Thailand (2005), pp. 1–5
54. E. Urionabarrenetxea, A. Avello, A. Rivas, J.M. Martín, Experimental study of the influence of operational and geometric variables on the powders produced by close-coupled gas atomisation. Mater. Des. 199, 109441 (2021). https://doi.org/10.1016/j.matdes.2020.10944110.1016/j.matdes.2020.109441 ↗
55. B. Zheng, Y. Lin, Y. Zhou, E.J. Lavernia, Gas atomization of amorphous aluminum powder: Part II. Experimental investigation. Metall. Mater. Trans. B 40, 995–1004 (2009). https://doi.org/10.1007/s11663-009-9277-410.1007/s11663-009-9277-4 ↗
56. C. Feng Gao, Z. Yu Xiao, H. Ping Zou, Z. Qiang Liu, J. Chen, S. Kui Li, D. Tong Zhang, Characterization of spherical AlSi10Mg powder produced by double-nozzle gas atomization using different parameters. Trans. Nonferrous Met. Soc. China (Engl. Ed.) 29, 374–384 (2019). https://doi.org/10.1016/S1003-6326(19)64947-210.1016/S1003-6326(19)64947-2 ↗
57. A. Allimant, M.P. Planche, Y. Bailly, L. Dembinski, C. Coddet, Progress in gas atomization of liquid metals by means of a De Laval nozzle. Powder Technol. 190, 79–83 (2009). https://doi.org/10.1016/j.powtec.2008.04.07110.1016/j.powtec.2008.04.071 ↗
58. A. Lawley, Atomization: The Production of Metal Powders, 1st edn. (Metal Powder Industries Federation, Princeton, 1992)
59. A. Ünal, Production of rapidly solidified aluminium alloy powders by gas atomisation and their applications. Powder Metall. 33, 53–64 (1990). https://doi.org/10.1179/pom.1990.33.1.5310.1179/pom.1990.33.1.53 ↗
60. F.C. da Silva, M.L. de Lima, G.F. Colombo, Evaluation of a mathematical model based on Lubanska equation to predict particle size for close-coupled gas atomization of 316L stainless steel. Mater. Res. (2022). https://doi.org/10.1590/1980-5373-mr-2021-036410.1590/1980-5373-mr-2021-0364 ↗
61. S. Dhiman, R.S. Joshi, S. Singh, S.S. Gill, H. Singh, R. Kumar, V. Kumar, Recycling of Ti6Al4V machining swarf into additive manufacturing feedstock powder to realise sustainable recycling goals. J. Clean. Prod. 348, 131342 (2022). https://doi.org/10.1016/j.jclepro.2022.13134210.1016/j.jclepro.2022.131342 ↗
62. B. Fullenwider, P. Kiani, J.M. Schoenung, K. Ma, Two-stage ball milling of recycled machining chips to create an alternative feedstock powder for metal additive manufacturing. Powder Technol. 342, 562–571 (2019). https://doi.org/10.1016/j.powtec.2018.10.02310.1016/j.powtec.2018.10.023 ↗
63. A. Lawley, High-Energy Ball Milling: Mechanochemical Processing of Nanopowders, 1st edn. (Woodhead Publishing, 2010)10.1533/9781845699444.1 ↗
64. C. Suryanarayana, Mechanical alloying and milling. Prog. Mater. Sci. 46, 1–184 (2001)10.1016/S0079-6425(99)00010-9 ↗
65. R.M. Leal Neto, C.J. Rocha, E. Urano de Carvalho, H.G. Riella, M. Durazzo, Investigation of powdering ductile gamma U-10wt%Mo alloy for dispersion fuels. J. Nucl. Mater. 445, 218–223 (2014). https://doi.org/10.1016/j.jnucmat.2013.11.01410.1016/j.jnucmat.2013.11.014 ↗
66. S. Dhiman, R.S. Joshi, S. Singh, S.S. Gill, H. Singh, R. Kumar, V. Kumar, A framework for effective and clean conversion of machining waste into metal powder feedstock for additive manufacturing. Clean. Eng. Technol. 4, 100151 (2021)10.1016/j.clet.2021.100151 ↗
67. C. de Sales Pereira Mendonça, A.F. Oliveira, L.A. Oliveira, M.R. da Silva, M. de Lourdes Noronha Motta Melo, G. Silva, Structural and magnetic properties of duplex stainless steel (UNS S31803) powders obtained by high energy milling of chips with additions of NbC. Mater. Res. (2018). https://doi.org/10.1590/1980-5373-mr-2017-071710.1590/1980-5373-mr-2017-0717 ↗
68. C. Zhong, J. Chen, S. Linnenbrink, A. Gasser, S. Sui, R. Poprawe, A comparative study of Inconel 718 formed by high deposition rate laser metal deposition with GA powder and PREP powder. Mater. Des. 107, 386–392 (2016). https://doi.org/10.1016/j.matdes.2016.06.03710.1016/j.matdes.2016.06.037 ↗
69. P. Sun, Z.Z. Fang, Y. Xia, Y. Zhang, C. Zhou, A novel method for production of spherical Ti-6Al-4V powder for additive manufacturing. Powder Technol. 301, 331–335 (2016). https://doi.org/10.1016/j.powtec.2016.06.02210.1016/j.powtec.2016.06.022 ↗
70. Z.Z. Fang, J.D. Paramore, P. Sun, K.S.R. Chandran, Y. Zhang, Y. Xia, F. Cao, M. Koopman, M. Free, Powder metallurgy of titanium—past, present, and future. Int. Mater. Rev. 63, 407–459 (2018). https://doi.org/10.1080/09506608.2017.136600310.1080/09506608.2017.1366003 ↗
71. A. Simchi, The role of particle size on the laser sintering of iron powder. Metall. Mater. Trans. 35B, 937–948 (2004)10.1007/s11663-004-0088-3 ↗
72. B. Liu, R. Wildman, C. Tuck, I. Ashcroft, R. Hague, Investigation the Effect of Particle Size Distribution on Processing Parameters Optimization in Selective Laser Melting Process (Additive Manufacturing Research Group, Loughborough University, Loughborough, 2011), pp.227–238
73. I. Tolosa, F. Garciandía, F. Zubiri, F. Zapirain, A. Esnaola, Study of mechanical properties of AISI 316 stainless steel processed by “selective laser melting”, following different manufacturing strategies. Int. J. Adv. Manuf. Technol. 51, 639–647 (2010). https://doi.org/10.1007/s00170-010-2631-510.1007/s00170-010-2631-5 ↗
74. K. Riener, N. Albrecht, S. Ziegelmeier, R. Ramakrishnan, L. Haferkamp, A.B. Spierings, G.J. Leichtfried, Influence of particle size distribution and morphology on the properties of the powder feedstock as well as of AlSi10Mg parts produced by laser powder bed fusion (LPBF). Addit. Manuf. 34, 101286 (2020). https://doi.org/10.1016/j.addma.2020.10128610.1016/j.addma.2020.101286 ↗
75. M. Abdelwahed, R. Casati, S. Bengtsson, A. Larsson, M. Riccio, M. Vedani, Effects of powder atomisation on microstructural and mechanical behaviour of L-PBF processed steels. Metals (Basel) 10, 1–21 (2020). https://doi.org/10.3390/met1011147410.3390/met10111474 ↗
76. S.-S. Park, E.S. Kim, Jamming probability of granular flow in 3D hopper with shallow columns: DEM simulations. Granul. Matter 22, 77 (2020). https://doi.org/10.1007/s10035-020-01050-w10.1007/s10035-020-01050-w ↗
77. T.B. Sercombe, X. Li, Selective laser melting of aluminium and aluminium metal matrix composites: review. Mater. Technol. 31, 77–85 (2016). https://doi.org/10.1179/1753555715Y.000000007810.1179/1753555715Y.0000000078 ↗
78. T. Qi, H. Zhu, H. Zhang, J. Yin, L. Ke, X. Zeng, Selective laser melting of Al7050 powder: melting mode transition and comparison of the characteristics between the keyhole and conduction mode. Mater. Des. 135, 257–266 (2017). https://doi.org/10.1016/j.matdes.2017.09.01410.1016/j.matdes.2017.09.014 ↗
79. N. Kaufmann, M. Imran, T.M. Wischeropp, C. Emmelmann, S. Siddique, F. Walther, Influence of process parameters on the quality of aluminium alloy EN AW 7075 using selective laser melting (SLM). Phys. Procedia 83, 918–926 (2016). https://doi.org/10.1016/j.phpro.2016.08.09610.1016/j.phpro.2016.08.096 ↗
80. M.L. Montero Sistiaga, R. Mertens, B. Vrancken, X. Wang, B. Van Hooreweder, J.P. Kruth, J. Van Humbeeck, Changing the alloy composition of Al7075 for better processability by selective laser melting. J. Mater. Process. Technol. 238, 437–445 (2016). https://doi.org/10.1016/j.jmatprotec.2016.08.00310.1016/j.jmatprotec.2016.08.003 ↗
81. P. Wang, Al-3.5Cu-1.5Mg-1Si alloy and related materials produced by selective laser melting. Laser Tech. (2018). https://doi.org/10.1002/latj.20129001810.1002/latj.201290018 ↗
82. X.P. Li, K.M. O’Donnell, T.B. Sercombe, Selective laser melting of Al-12Si alloy: enhanced densification via powder drying. Addit. Manuf. 10, 10–14 (2016). https://doi.org/10.1016/j.addma.2016.01.00310.1016/j.addma.2016.01.003 ↗
83. J.W. Xie, P. Fox, W. O’Neill, C.J. Sutcliffe, Effect of direct laser re-melting processing parameters and scanning strategies on the densification of tool steels. J. Mater. Process. Technol. 170, 516–523 (2005). https://doi.org/10.1016/j.jmatprotec.2005.05.05510.1016/j.jmatprotec.2005.05.055 ↗
84. K.A. Mumtaz, P. Erasenthiran, N. Hopkinson, High density selective laser melting of Waspaloy®. J. Mater. Process. Technol. 195, 77–87 (2008). https://doi.org/10.1016/j.jmatprotec.2007.04.11710.1016/j.jmatprotec.2007.04.117 ↗
85. S. Leuders, M. Thöne, A. Riemer, T. Niendorf, T. Tröster, H.A. Richard, H.J. Maier, On the mechanical behaviour of titanium alloy TiAl6V4 manufactured by selective laser melting: fatigue resistance and crack growth performance. Int. J. Fatigue 48, 300–307 (2013). https://doi.org/10.1016/j.ijfatigue.2012.11.01110.1016/j.ijfatigue.2012.11.011 ↗
86. K.L. Terrassa, J.C. Haley, B.E. MacDonald, J.M. Schoenung, Reuse of powder feedstock for directed energy deposition. Powder Technol. 338, 819–829 (2018). https://doi.org/10.1016/j.powtec.2018.07.06510.1016/j.powtec.2018.07.065 ↗
87. S. Li, B. Chen, C. Tan, X. Song, Study on recyclability of 316L stainless steel powder by using laser directed energy deposition. J. Mater. Eng. Perform. (2021). https://doi.org/10.1007/s11665-021-06150-z10.1007/s11665-021-06150-z ↗
88. A.J. Pinkerton, L. Li, Direct additive laser manufacturing using gas- and water-atomised H13 tool steel powders. Int. J. Adv. Manuf. Technol. 25, 471–479 (2005). https://doi.org/10.1007/s00170-003-1844-210.1007/s00170-003-1844-2 ↗
89. M.A. Jackson, A. Kim, J.A. Manders, D.J. Thoma, F.E. Pfefferkorn, Production of mechanically-generated 316L stainless steel feedstock and its performance in directed energy deposition processing as compared to gas-atomized powder. CIRP J. Manuf. Sci. Technol. 31, 233–243 (2020). https://doi.org/10.1016/j.cirpj.2020.05.01410.1016/j.cirpj.2020.05.014 ↗
90. A. Da Silva, J. Volpp, A.F.H. Kaplan, The effects of laser irradiation on an aluminium powder stream in directed energy deposition. Addit. Manuf. 41, 101968 (2021). https://doi.org/10.1016/j.addma.2021.10196810.1016/j.addma.2021.101968 ↗
91. M. Leitner, T. Leitner, A. Schmon, K. Aziz, G. Pottlacher, Thermophysical properties of liquid aluminum. Metall. Mater. Trans. A 48, 3036–3045 (2017). https://doi.org/10.1007/s11661-017-4053-610.1007/s11661-017-4053-6 ↗
92. A.L. Klein, W. Bouwhuis, C.W. Visser, H. Lhuissier, C. Sun, J.H. Snoeijer, E. Villermaux, D. Lohse, H. Gelderblom, Drop shaping by laser-pulse impact. Phys. Rev. Appl. 3, 44018 (2015). https://doi.org/10.1103/PhysRevApplied.3.04401810.1103/PhysRevApplied.3.044018 ↗
93. H. Tan, Y. Fang, C. Zhong, Z. Yuan, W. Fan, Z. Li, J. Chen, X. Lin, Investigation of heating behavior of laser beam on powder stream in directed energy deposition. Surf. Coat. Technol. 397, 126061 (2020). https://doi.org/10.1016/j.surfcoat.2020.12606110.1016/j.surfcoat.2020.126061 ↗
94. I. Tabernero, A. Lamikiz, S. Martínez, E. Ukar, L.N. López de Lacalle, Modelling of energy attenuation due to powder flow-laser beam interaction during laser cladding process. J. Mater. Process. Technol. 212, 516–522 (2012). https://doi.org/10.1016/j.jmatprotec.2011.10.01910.1016/j.jmatprotec.2011.10.019 ↗
95. T. Zhao, Y. Wang, T. Xu, M. Bakir, W. Cai, M. Wang, M. Dahmen, Q. Zheng, X. Wei, C. Hong, C. Zhong, P. Albus, T. Schopphoven, A. Gasser, C.L. Häfner, Some factors affecting porosity in directed energy deposition of AlMgScZr-alloys. Opt. Laser Technol. 143, 107337 (2021). https://doi.org/10.1016/j.optlastec.2021.10733710.1016/j.optlastec.2021.107337 ↗
96. A. Contreras, E. Bedolla, R. Pérez, Interfacial phenomena in wettability of TiC by Al–Mg alloys. Acta Mater. 52, 985–994 (2004). https://doi.org/10.1016/j.actamat.2003.10.03410.1016/j.actamat.2003.10.034 ↗
97. T. Zhao, M. Dahmen, W. Cai, M. Alkhayat, J. Schaible, P. Albus, C. Zhong, C. Hong, T. Biermann, H. Zhang, D. Gu, A. Weisheit, A. Gasser, J.H. Schleifenbaum, Laser metal deposition for additive manufacturing of AA5024 and nanoparticulate TiC modified AA5024 alloy composites prepared with balling milling process. Opt. Laser Technol. 131, 106438 (2020). https://doi.org/10.1016/j.optlastec.2020.10643810.1016/j.optlastec.2020.106438 ↗
98. A. Ramakrishnan, G.P. Dinda, Microstructural control of an Al–W aluminum matrix composite during direct laser metal deposition. J. Alloys Compd. 813, 152208 (2020). https://doi.org/10.1016/j.jallcom.2019.15220810.1016/j.jallcom.2019.152208 ↗
99. R.S. Rajamure, H.D. Vora, S.G. Srinivasan, N.B. Dahotre, Laser alloyed Al-W coatings on aluminum for enhanced corrosion resistance. Appl. Surf. Sci. 328, 205–214 (2015). https://doi.org/10.1016/j.apsusc.2014.12.03710.1016/j.apsusc.2014.12.037 ↗
100. C. Gao, Z. Xiao, Z. Liu, Q. Zhu, W. Zhang, Selective laser melting of nano-TiN modified AlSi10Mg composite powder with low laser reflectivity. Mater. Lett. 236, 362–365 (2019). https://doi.org/10.1016/j.matlet.2018.10.12610.1016/j.matlet.2018.10.126 ↗