Strong and tough nacre-like aluminas: Process–structure–performance relationships and position within the nacre-inspired composite landscape

The materials chosen to make thermal engines, spacecrafts, or human implants cannot fail in an unpredictable way to guarantee the users’ well-being. These applications can benefit from the use of ceramics because of their temperature resistance, corrosion resistance, or hardness. Although parts based on ceramic matrix composites and zirconia are already in use, a more recent ceramic with a structure inspired from seashells provides an attractive combination of ease of processing, high strength, and high toughness. These nacre-like aluminas are made of aligned micron-sized monocrystalline platelets joined together by a mix of mineral secondary phase and nanoparticles. The review’s first objective is to provide a picture of what these newly developed bioinspired ceramics are capable of within today’s ceramic and nacre-inspired composites landscape. I will also extract from the results the links between process/microstructure/performance to better understand the potential of these materials in terms of toughness and strength increase. Finally, I will present the challenges that are ahead to eventually reproduce the exceptional fracture behavior observed in nacre.