The Effect of Cr Particle Size on Cr Deposition Efficiency during Cold Spraying
Source abstract
Abstract
Cold spraying is employed to prepare Cu-Cr coatings with mixed Cu-Cr composite powders about different Cr particle sizes. The effect of size on deposition efficiency during cold spraying is studied. The result shows that Cu-Cr coatings have dense microstructure, crack-free interface and homogeneous distribution of Cr particles. There is no visible crack in the interface or among layers when magnification is 1000× after annealing at 800 °C for 3 h, which indicates Cu-Cr coating still bond tightly with the substrate. The EDS analysis results suggest that relative deposition efficiency of − 5, − 25 and − 45 μm Cr are 26.14, 54.4 and 58.14%, respectively. Cr deposition efficiency increases with particle size under 25μm. But when particle size exceeds 25 μm, it has slight effect on deposition efficiency. The Cr relative deposition efficiency reaches 58.14%, which is almost three times than reported before, and Cr content increases to 29.07%. The mechanical property of Cu-Cr coatings with − 45 μm Cr is better than others. Therefore, it is feasible to choose − 45 μm Cr to deposit coatings with high Cr content and achieve Cu-Cr alloys coatings with excellent comprehensive performance.
Source: expertdata · Quality: candidate unverified · Source record ↗
Research context
OpenAlex topics: High-Temperature Coating Behaviors · Advanced materials and composites · Materials Engineering and Processing
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (33)
Show source-provided references
1. H. Mohan, S. Devaraj and K. Swamy, Microstructural and Mechanical Characterization of Spark-Plasma-Sintered Compact of Al-4.5 wt.% Cu Alloy Powder, J. Mater. Eng. Perform., 2021, 30(4), p 1–6.
2. S. Nath, I. Manna, J. Lawrence and J.D. Majumdar, Linear Reciprocating Wear of Yttria-Stabilized Zirconia-Based Composite Coatings Developed by Thermal Spray, J. Mater. Eng. Perform., 2020, 29(8), p 5041–5056.10.1007/s11665-020-05039-7 ↗
3. P. Anatolii, K. Vladimir, K. Sergey, A. Alkimov, and V. Fomin, Cold Spray Technology. Elsevier, the Netherlands, (2007)
4. T. Schmidt, F. Rtner, H. Assadi and H. Kreye, Development of a Generalized Parameter Window for Cold Spray Deposition, Acta Mater., 2006, 54, p 729–742.10.1016/j.actamat.2005.10.005 ↗
5. R.M. Su, Y.D. Qu and R.D. Li, Effect of Aging Treatments on the Mechanical and Corrosive Behaviors of Spray-Formed 7075 Alloy, J. Mater. Eng. Perform., 2014, 23(11), p 3842–3848.10.1007/s11665-014-1186-2 ↗
6. Y. Wang, X. Ma, H. Xi, G. Zhao and X. Chen, Effects of Pre-Stretching and Aging Treatments on Microstructure, Mechanical Properties, and Corrosion Behavior of Spray-Formed Al-Li Alloy 2195, J. Mater. Eng. Perform., 2020, 29(10), p 1–14.10.1007/s11665-020-05142-9 ↗
7. D. Christoulis, S. Guetta and V. Guipont, The Influence of the Substrate on the Deposition of Cold-Sprayed Titanium: An Experimental and Numerical Study, J. Therm. Spray Technol., 2011, 20, p 523–533.10.1007/s11666-010-9608-7 ↗
8. M. Grujicic, C. Zhao, W. Derosset and D. Helfritch, Adiabatic Shear Instability Based Mechanism for Particles/Substrate Bonding in the Cold-Gas Dynamic-Spray Process, Mater. Des., 2004, 25, p 681–688.10.1016/j.matdes.2004.03.008 ↗
9. X. Ning, J. Jang and H. Kim, The Effects of Powder Properties on in-Flight Particle Velocity and Deposition Process During Low Pressure Cold Spray Process, Appl. Surf. Sci., 2007, 253, p 7449–7455.10.1016/j.apsusc.2007.03.031 ↗
10. D. Shen, Y. Zhu, X. Yang and W. Tong, Investigation on the Microstructure and Properties of Cu-Cr Alloy Prepared by In-Situ Synthesis Method, Vacuum, 2018, 149, p 207–213.10.1016/j.vacuum.2017.12.035 ↗
11. Y. Chang, Z. Chang, Z. Zhou, Z. Gou and Y. Wang, Ductile Chromium in Heavily Cold-Drawn Cu75Cr25 Alloy, Metall. Mater. Trans. A., 2016, 46, p 504–509.10.1007/s11661-015-3217-5 ↗
12. W. Li, X. Guo, C. Verdy, L. Dembinski, H. Liao and C. Coddet, Improvement of Microstructure and Property of Cold-sprayed Cu-4 at.%Cr-2 at.%Nb Alloy by Heat Treatment, Scripta Mater., 2006, 55, p 327–330.10.1016/j.scriptamat.2006.04.041 ↗
13. X. Wu, X. Zhou, H. Cui, X. Zheng and J. Zhang, Deposition Behavior and Characteristics of Cold-Sprayed Cu-Cr Composite Deposits, J. Therm. Spray Technol., 2012, 21, p 792–799.10.1007/s11666-012-9755-0 ↗
14. S. Kikuchi, S. Yoshino, M. Yamadaet, M. Fukumoto and K. Okamoto, Microstructures and Thermal Properties of Cold-Sprayed Cu-Cr Composite Coatings, J. Therm. Spray Technol., 2013, 22, p 926–931.10.1007/s11666-013-9926-7 ↗
15. C. Zhang, L. Wang and B. Ding, Studies of Oxygen Content in CuCr25 Alloys Prepared by Vacuum Induction Melting, Vac. Sci. Technol., 2002, 22, p 157–159.
16. Y. Chang, P. Mohanty, N. Karmarkar, M. Khan, Y. Wang and J. Wang, Microstructure and Properties of Cu-Cr Coatings deposited by Cold Spraying, Vacuum, 2020, 171, p 109032.10.1016/j.vacuum.2019.109032 ↗
17. S. Andrew, C. Berndt and P. Cheang, Deposition Effects of WC Particle Size on Cold Sprayed WC–Co Coatings, Surf. Coat. Technol., 2011, 205, p 3260–3267.10.1016/j.surfcoat.2010.11.045 ↗
18. R. Mccune, W. Donlon and O. Popoola, Characterization of Copper Layers Produced by Cold Gas-dynamic Spraying, J. Therm. Spray Technol., 2000, 9, p 73–82.10.1361/105996300770350087 ↗
19. V. Simone, Effect of Cold Spray Deposition of Similar Material on Fatigue Behavior of Al 6082 Alloy, Fatigue Fract. Eng. Mater. Struct., 2014, 7, p 51.
20. R. Ghelichi, S. Bagherifard, M. Guagliano and M. Verani, Numerical Simulation of Cold Spray Coating, Surf. Coat. Technol., 2011, 205, p 5294–5301.10.1016/j.surfcoat.2011.05.038 ↗
21. R. Ghelichi, S. Bagherifard, M. Guagliano and M. Verani, Mechanical Characteristics of Al-Co-Ce Coatings Produced by the Cold Spray Process, J. Therm. Spray Technol., 2007, 16, p 651–660.10.1007/s11666-007-9099-3 ↗
22. T. Schmidt, H. Assadi, F. Grtner, H. Richter, T. Stoltenhoff, H. Kreye and T. Klassen, From Particle Acceleration to Impact and Bonding in Cold Spraying, J. Therm. Spray Technol., 2009, 18, p 794–808.10.1007/s11666-009-9357-7 ↗
23. T. Stoltenhoff, H. Kreye and H. Richter, An Analysis of the Cold Spray Process and its Coatings, J. Therm. Spray Technol., 2002, 11, p 542–550.10.1361/105996302770348682 ↗
24. T. Steenkiste and D. Gorkiewicz, Analysis of Tantalum Coatings Produced by the Kinetic Spray Process, J. Therm. Spray Technol., 2004, 13, p 265–273.10.1361/10599630419418 ↗
25. J. Wu, H. Fang, S. Yoon, C. Lee and H. Kim, Critical Velocities for High Speed Particle Deposition in Kinetic Spraying, Mater. Trans., 2006, 47, p 1723–1727.10.2320/matertrans.47.1723 ↗
26. B. Jodoin, L. Ajdelsztajn, E. Sansoucy, A. Zúiga and E. Lavernia, Effect of Particle Size, Morphology and Hardness on Cold Gas Dynamic Sprayed Aluminum Alloy Coatings, Surf. Coat. Technol., 2006, 201, p 3422–3429.10.1016/j.surfcoat.2006.07.232 ↗
27. D. Seo, K. Ogawa, K. Sakaguchi, N. Miyamoto and Y. Tsuzuki, Parameter Study Influencing Thermal Conductivity of Annealed Pure Copper Coatings Deposited by Selective Cold Spray Processes, Surf. Coat. Technol., 2012, 206, p 2316–2324.10.1016/j.surfcoat.2011.10.010 ↗
28. M. Grujicic, J.R. Saylor, D.E. Beasley, W. Derosset and D. Helfritch, Computational Analysis of the Interfacial Bonding between Feed-Powder Particles and the Substrate in the Cold-Gas Dynamic-Spray Process, Appl. Surf. Sci., 2003, 219, p 211–227.10.1016/S0169-4332(03)00643-3 ↗
29. H. Koivuluoto and P. Vuoristo, Effect of Powder Type and Composition on Structure and Mechanical Properties of Cu + Al2O3 Coatings Prepared by using Low-Pressure Cold Spray Process, J. Therm. Spray Technol., 2010, 19, p 1081–1092.10.1007/s11666-010-9491-2 ↗
30. M. Winnicki, A. Baszczuk, G.M. Rutkowska, A. Achowska and A. Ambroziak, Corrosion Resistance of Copper Coatings Deposited by Cold Spraying, J. Therm. Spray Technol., 2016, 32, p 691–700.
31. T. Shi, L. Guo, J. Hao, C. Chen, J. Luo and Z. Guo, Microstructure and Wear Resistant of in-situ TiC Surface Composite Coating on Copper Matrix Synthesized by SHS and Vacuum-Expendable Pattern Casting, Surf. Coat. Technol., 2017, 324, p 288–297.10.1016/j.surfcoat.2017.05.080 ↗
32. ASTM C-633-2001, Standard Test Method for Adhesion or Cohesion Strength of Thermal Spray Coatings. US standard.
33. F. Gärtner et al., Mechanical Properties of Cold-Sprayed and Thermally Sprayed Copper Coatings, Surf. Coat. Technol., 2006, 200, p 6770–6782.10.1016/j.surfcoat.2005.10.007 ↗