journal article·2022-10

Fatigue Properties of Rolled Steel Sheets for Automotive Structure

Tae-Ung Song, Je-Sik Shin, Chang-Yeol Jeong

Publisher page

Abstract

The drive toward weight reduction in the automotive industry has led to high-strength steel sheets for structural applications. Pressing and stamping are important processes in automotive production, but they result in additional strain on the vehicle body and chassis sheet material. Therefore, it is important to know the reliability and mechanical behavior of rolled sheets, such as tensile and fatigue strength, according to the type of sheet. This study examined the fatigue properties of the rolled steel sheet with different chemical compositions, which caused changes in the fatigue behavior of sheets. Rolled steel sheets, TWIP, DP-2, SPFH540, and SPFH590 steels with a nominal initial thickness of 2.0–2.5 mm, were used to evaluate the high-cycle fatigue and low-cycle fatigue properties. The fatigue tests revealed cyclic hardening behavior or cyclic softening behavior according to the type of steel sheets, which caused ductile or brittle fatigue fracture patterns, respectively. When the low-cycle fatigue life was evaluated using the Coffin–Manson relation, the TWIP steel, which showed the longest elongation in the monotonic tensile tests, had the shortest fatigue life. In contrast, when the fatigue life was evaluated using the hysteresis loop energy applying the strength and elongation of materials, the TWIP steel displaying cyclic hardening behavior had the longest fatigue life. Hence, a consideration of the changes in the properties of steel sheets with repeating deformation and a representation of the fatigue life using the hysteresis loop energy can allow accurate evaluations of the lifetime and selection of optimal fatigue resistance materials.
Source: expertdata · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Microstructure and Mechanical Properties of Steels · Metal Forming Simulation Techniques · Fatigue and fracture mechanics

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (33)

Show source-provided references
1. N.A. Fleck, K.J. Kang and M.F. Ashby, The Cycle Properties of Engineering Materials, Acta Metall. Mater., 1994, 42, p 365–381.10.1016/0956-7151(94)90493-6 ↗
2. R.I. Stephens, A. Fatemi, R.R. Stephens and H.O. Fuchs, Metal Fatigue in Engineering, 2nd ed. John Wiley & Sons Inc., New Jersey, 2001, p 19–32
3. R. Branco, J.D. Costa, L.P. Borrego, S.C. Wu, X.Y. Long and F.C. Zhang, Effect of Strain Ratio on Cyclic Deformation Behaviour of 7050–T6 Aluminium Alloy, Int. J. Fatigue, 2019, 129, p 105234.10.1016/j.ijfatigue.2019.105234 ↗
4. F. Riedel, 9th Int. Munich Chassis Symposium 2018, P. Pfeffer, Ed., Springer Fachmedien Wiesbaden GmbH, 2019, p 387–412.10.1007/978-3-658-22050-1_27 ↗
5. Z.R. Zhang, Z.M. Yue, Y.M. Bao, C.W. Xu and J. Gao, Strain Ratio Effects on Microstructure Discovery and Low-Cycle Fatigue Behavior of DP600 Steel Under Cyclic Shear Path, Mater. Sci. Eng., A, 2022, 830, p 142291.10.1016/j.msea.2021.142291 ↗
6. M.T. Milan, D. Spinelli and W.W. Bose Filho, Fatigue and Monotonic Properties of an Interstitial Free Steel Sheet (FMPIF), Int. J. Fatigue, 2001, 23(2), p 129–133.10.1016/S0142-1123(00)00076-1 ↗
7. S. Majumdar, D. Bhattacharjee and K.K. Ray, Mechanism of Fatigue Failure in Interstitial-Free and Interstitial-Free High-Strength Steel Sheets, Scr. Mater., 2011, 64, p 288–291.10.1016/j.scriptamat.2010.10.001 ↗
8. N. Mori, T. Amago and J. Takagi, Fatigue Life Prediction of Press-Formed Corners on Thin Steel Sheet Structures, Trans. Jpn. Soc. Mech. Eng. A, 1993, 59, p 81–87. (in Japanese)10.1299/kikaia.59.81 ↗
9. K. Biswas, L. Elsing, E. Gorl and M. Schulte, Problems and Feasibilities of Testing the Cyclic Behaviour of Thin Sheet Steels, Steel Res., 1993, 64, p 407–413.10.1002/srin.199301045 ↗
10. Y.P. Yang and P. Dong, Buckling Distortions and Mitigation Techniques for Thin-Section Structures, J. Mater. Eng. Perform., 2012, 21, p 153–160.10.1007/s11665-011-9928-x ↗
11. “Standard Test Methods for Tension Testing of Metallic Materials,” E8M-04, Annual Book of ASTM Standards, Designation, ASTM, 2004, p 86–109
12. “Standard Practice for Conducting Force Controlled Constant Amplitude Axial Fatigue Tests of Metallic Materials,” E466-96, Annual Book of ASTM Standards, Designation, ASTM, 2002, p 528–532
13. “Standard Test Method for Strain-Controlled Fatigue Testing,” E606-04, Annual Book of ASTM Standards, Designation, ASTM, 2004, p 592–607
14. K.B. Rao, M. Valsan, R. Sandhya, S.K. Ray, S.L. Mannan and P. Rodriguez, On the Failure Condition in Strain-Controlled Low Cycle Fatigue, Int. J. Fatigue, 1985, 7, p 141–147.10.1016/0142-1123(85)90024-6 ↗
15. J.K. Hwang, Effect of Stress States on Twinning Behavior in Twinning-Induced Plasticity Steel, J. Mater. Eng. Perform., 2019, 28, p 4811–4825.10.1007/s11665-019-04254-1 ↗
16. L.Y. Zhou, D. Zhang and Y.Z. Liu, Influence of Silicon on the Microstructures, Mechanical Properties and Stretch-Flangeability of Dual Phase Steels, Int. J. Miner Metall. Mater., 2014, 21, p 755–765.10.1007/s12613-014-0968-8 ↗
17. S. Maggi and M. Murgia, Introduction to the Metallurgic Characteristics of Advanced High-Strength Steels for Automobile Applications, Weld. Int., 2008, 22, p 610–618.10.1080/09507110802413001 ↗
18. C.Y. Jeong, High-Cycle Fatigue Properties of Automobile Cold-Rolled Steel Sheet with Stress Variation, Mater. Trans., 2013, 54, p 2037–2043.10.2320/matertrans.M2013208 ↗
19. K. Berchem and M.G. Hocking, The Influence of Pre-Straining on the High-Cycle Fatigue Performance of Two Hot-Dip Galvanised Car Body Steels, Mater. Charact., 2007, 58, p 593–602.10.1016/j.matchar.2006.07.003 ↗
20. T. Yakushiji, M. Goto, K. Kage and S. Hashimoto, Effects of Texture on Fatigue Crack Propagation of Low-Carbon Steel, ISIJ Int., 1997, 37, p 1180–1188.10.2355/isijinternational.37.1180 ↗
21. D.W. Ha and C.Y. Jeong, Effect of Pre-Straining on the High-Cycle Fatigue Properties of Hot-Rolled Steel Sheets for Automotive Structural Uses, Korean J. Met. Mater., 2018, 56, p 177–186. (in Korean)
22. T. Yokoi, K. Kawasaki, M. Takahashi, K. Koyama and M. Mizui, Fatigue Properties of High Strength Steels Containing Retained Austenite, JSAE Rev., 1996, 17, p 210–212.10.1016/0389-4304(95)00063-1 ↗
23. G.E. Dieter, Mechanical Metallurgy, 3rd ed. McGraw-Hill, New York, 1987, p 262–264
24. H.C. Rogers, Adiabatic Plastic Deformation, Annu. Rev. Mater. Sci., 1979, 9, p 283–311.10.1146/annurev.ms.09.080179.001435 ↗
25. D. Anand, D.L. Chen, S.D. Bhole, P. Andreychuk and G. Boudreau, Fatigue Behavior of Tailor (Laser)-Welded Blanks for Automotive Applications, Mater. Sci. Eng., A, 2006, 420, p 199–207.10.1016/j.msea.2006.01.075 ↗
26. K.Y. Rhee, D.S. Kwak and T.Y. Oh, Fatigue Behavior Characterization of Laser-Welded Cold Rolled Sheet Metal (SPCEN), J. Mater. Sci., 2002, 37, p 1019–1025.10.1023/A:1014312301037 ↗
27. K. Fredriksson, A. Melander and M. Hedman, Influence of Prestraining and Ageing on Fatigue Properties of High-Strength Sheet Steels, Int. J. Fatigue, 1988, 10(3), p 139–151.10.1016/0142-1123(88)90056-4 ↗
28. R.W. Landgraf, The Resistance of Metals to Cyclic Deformation, ASTM STP 467, American Society for Testing and Materials, Baltimore, 1970, p 3–36
29. C.Y. Jeong, High Temperature Mechanical Properties of Al-Si-Mg-(Cu) Alloys for Automotive Cylinder Heads, Mater. Trans., 2013, 54, p 588–594.10.2320/matertrans.M2012285 ↗
30. C.Y. Jeong, Effect of Alloying Elements on High Temperature Mechanical Properties for Piston Alloy, Mater. Trans., 2012, 53, p 234–239.10.2320/matertrans.M2011259 ↗
31. C.Y. Jeong, S.C. Lee and S.W. Nam, The Investigation for the Temperature Dependence of Fatigue Crack-Tip Deformation for 1Cr-Mo-V Steel, J. Korean Inst. Met. Mater., 1995, 33, p 1170–1175. (in Korean)
32. S.C. Lee and S.W. Nam, A Study on the Continuous Low Cycle Fatigue Properties of 1%Cr-Mo-V Steel and 12%Cr-Mo-V Steel Used in Turbine Rotors, J. Korean Inst. Met., 1990, 28, p 818–824. (in Korean)
33. C.Y. Jeong and S.W. Nam, Estimation of the Damaging Energy under Creep-Fatigue Interaction Conditions in 1Cr-Mo-V Steel, Scr. Mater., 1999, 40, p 623–629.10.1016/S1359-6462(98)00471-0 ↗