Numerical Investigation of Dynamic Recrystallization Induced Microstructural Evolution in Cryogenic Burnishing of Co-Cr-Mo Biomaterial
Source abstract
Abstract
This paper demonstrated the development of a finite element method (FEM) based model for simulating the dynamic recrystallization (DRX) induced surface and sub-surface microstructural evolution of Co-Cr-Mo biomaterial in cryogenic burnishing. The cryogenic cooling effect was simulated by adding a heat exchange window to the processing region. Johnson-Cook (J-C) was used as the constitutive model and modified by incorporating the flow stress softening behavior and the resulting grain refinement through a novel user subroutine based on the DRX mechanism of Co-Cr-Mo biomaterial. For predicting the effect of DRX during the burnishing process, a friction model with a friction coefficient value that changes due to DRX was developed. The predicted grain size was evaluated by comparing with the experimental data; good agreements were achieved between predictive and experimental results. Similar remarks appear to be justified regarding increased use of cryogenic cooling during burnishing (and machining) when superior surface conditions are desired.
Source: openaire · Quality: candidate unverified · Source record ↗
Research context
OpenAlex topics: Surface Treatment and Residual Stress · Metal Alloys Wear and Properties · Metallurgy and Material Forming
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (53)
Show source-provided references
1. C. Gardin, S. Courtin, D. Bertheau, G. Bezine, and H.B.H. Hamouda, The Influence of Roller Burnishing on the Fatigue Crack Propagation in Notched Round Bars-Experimental Observations Under Three-point Bending, Fatigue Fract. Eng. M., 2007, 30(4), p 342-350.10.1111/j.1460-2695.2007.01111.x ↗
2. P. Zhang, and J. Lindemann, Effect of Roller Burnishing on the High Cycle Fatigue Performance of the High-Strength Wrought Magnesium Alloy AZ80, Scripta Mater., 2005, 52(10), p 1011-1015.10.1016/j.scriptamat.2005.01.026 ↗
3. S.H. Lee, Y. Saito, N. Tsuji, H. Utsunomiya, and T. Sakai, Role of Shear Strain in Ultragrain Refinement by Accumulative Roll-Bonding (ARB) Process, Scripta Mater., 2002, 46(4), p 281-285.10.1016/S1359-6462(01)01239-8 ↗
4. N. Kamikawa, T. Sakai, and N. Tsuji, Effect of Redundant Shear Strain on Microstructure and Texture Evolution During Accumulative Roll-Bonding in Ultralow Carbon IF Steel, Acta Mater., 2007, 55(17), p 5873-5888.10.1016/j.actamat.2007.07.002 ↗
5. Z. Pu, G.L. Song, S. Yang, J.C. Outeiro, O.W. Dillon Jr., D.A. Puleo, and I.S. Jawahir, Grain Refined and Basal Textured Surface Produced by Burnishing for Improved Corrosion Performance of AZ31B Mg Alloy, Corros. Sci., 2012, 57, p 192-201.10.1016/j.corsci.2011.12.018 ↗
6. S. Yang, O.W. Dillon Jr., D.A. Puleo, and I.S. Jawahir, Enhancement of Wear Resistance for Improved Functional Performance of Co-Cr-Mo Hip Implants Through Cryogenic Surface Treatment: A Case Study, Mach. Sci. Techno., 2021, 25(3), p 455-476.10.1080/10910344.2021.1903924 ↗
7. A.J. Black, E.M. Kopalinsky, and P.L.B. Oxley, Analysis and Experimental Investigation of a Simplified Burnishing Process, Int. J. Mech. Sci., 1997, 39(6), p 629.10.1016/S0020-7403(96)00068-9 ↗
8. V.M. Torbilo, Diamond Burnishing, Moskva (1974)
9. W. Przybylski, Burnishing Technology, Warszawa (1987)
10. M. Korzynski, Smoothing Slide Burnishing, Warszawa (2007)
11. M. Korzynski, A Model of Smoothing Slide Ball-Burnishing and an Analysis of the Parameter Interaction, J. Mater. Process. Tech., 2009, 209(1), p 625-633.10.1016/j.jmatprotec.2008.02.037 ↗
12. W. Bouzid, O. Tsoumarev, and K. Sai, An Investigation of Surface Roughness of Burnished AISI 1042 Steel, Int. J. Adv. Manuf. Tech., 2004, 24(1-2), p 120-125.
13. A. Bougharriou, W.B. Sai, and K. Sai, Prediction of Surface Characteristics Obtained by Burnishing, Int. J. Adv. Manuf. Tech., 2010, 51(1-4), p 205-215.10.1007/s00170-010-2601-y ↗
14. K. Röttger, Walzen hartgedrehter Oberflaechen, Ph.D Dissertation, Technical University of Aachen, in German (2002)
15. Y.C. Yen, P. Sartkulvanich, and T. Altan, Finite Element Modeling of Roller Burnishing Process, CIRP Ann-Manuf. Techn., 2005, 54(1), p 237-240.10.1016/S0007-8506(07)60092-4 ↗
16. H. Huang, Y. Kaynak, Y. Sun, and I.S. Jawahir, Surface Layer Modification by Cryogenic Burnishing of Al 7050-T7451 Alloy and Validation with FEM-Based Burnishing Model, Procedia CIRP, 2015, 31, p 1-6.10.1016/j.procir.2015.03.097 ↗
17. I.S. Jawahir, D.A. Puleo, and J. Schoop, Cryogenic Machining of Biomedical Implant Materials for Improved Functional Performance, Life and Sustainability, Procedia CIRP, 2016, 46, p 7-14.10.1016/j.procir.2016.04.133 ↗
18. S. Rinaldi, G. Rotella, and A. Del Prete, A Physically Based Constitutive Model of Microstructural Evolution of Ti6Al4V Hard Machining Under Different Lubri-Cooling Conditions, Int. J. Adv. Manuf. Tech., 2021, 112(5-6), p 1641-1659.10.1007/s00170-020-06540-y ↗
19. D. Borysenko, F. Welzel, B. Karpuschewski, J. Kundr´ak, and V. Voropai, Simulation of the Burnishing Process on Real Surface Structures, Precis. Eng., 2021, 68, p 166-173.10.1016/j.precisioneng.2020.12.004 ↗
20. S. Yang, O.W. Dillon Jr., D.A. Puleo, and I.S. Jawahir, Cryogenic Cooling Effect on Surface and Subsurface Microstructural Modifications in Burnishing of Co-Cr-Mo Biomaterial, J. Mater. Process. Tech., 2015, 217, p 211-221.10.1016/j.jmatprotec.2014.11.004 ↗
21. CRS Holdings Inc., BioDur® Carpenter CCM® Alloy, http://cartech.ides.com/datasheet.aspx?i=101&e=8&c=TechArt (2007)
22. A. Dehghan-Manshadi, M. Barnett, and P.D. Hodgson, Hot Deformation and Recrystallization of Austenitic Stainless Steel: Part I. Dynamic Recrystallization, Metall. Mater. Trans. A, 2008, 39A, p 1359-1370.10.1007/s11661-008-9512-7 ↗
23. A. Sarkar, J.K. Chakravartty, B. Paul, and A.K. Suri, Kinetics of Dynamic Recrystallization in Cobalt: A Study Using the Avrami Relation, Phys. Status. Solidi. A, 2011, 208(4), p 814-818.10.1002/pssa.201127001 ↗
24. D. Umbrello, FE-Analysis of Machining Processes: Innovative Experimental Techniques for Results Assessing, PhD, University of Calabria (2004)
25. K.C. Ee, O.W. Dillon Jr., and I.S. Jawahir, Finite Element Modeling of Residual Stresses in Machining Induced by Cutting Using a Tool with Finite Edge Radius, Int. J. Mech. Sci., 2005, 47, p 1611-1628.10.1016/j.ijmecsci.2005.06.001 ↗
26. R. Le Gall, and J.J. Jonas, Solute Drag Effects During the Dynamic Recrystallization of Nickel, Acta Mater., 1999, 47(17), p 4365-4374.10.1016/S1359-6454(99)00319-5 ↗
27. G. Tan, H.Z. Li, Y. Wang, S.C. Qiao, L. Yang, Z.Q. Huang, T.W. Cheng, and Z.X. Zhao, Effect of Zener-Hollomon Parameter on Microstructure Evolution of a HEXed PM Nickel-Based Superalloy, J Alloy Compd, 2021, 874, p 159889.10.1016/j.jallcom.2021.159889 ↗
28. R. Kapoor, B. Paul, S. Raveendra, I. Samajdar, and J.K. Chakravartty, Aspects of Dynamic Recrystallization in Cobalt at High Temperatures, Metall. Mater. Trans. A, 2009, 40A, p 819.
29. J. Favre, A. Chiba, Y. Koizumi, D. Fabregue, and E. Maire, Dynamic Recrystallization of Biomedical Co-Cr-W-Ni (L-605) Alloy, THERMEC, 2011, 2012(706-709), p 472.
30. A. Chiba, S.H. Lee, H. Matsumoto, and M. Nakamura, Construction of Processing Map for Biomedical Co-28Cr-6Mo-0.16N Alloy by Studying its Hot Deformation Behavior Using Compression Tests, Mat. Sci. Eng. A, 2009, 513-14, p 286-293.10.1016/j.msea.2009.02.044 ↗
31. Q.K. Xiao, Z.Q. Zhu, and M.F. Li, Research on Microstructure Evolution and Recrystallization of Ultrasonic Welding in Copper, Mater. Rev. (B), 2020, 34(5), p 10157-10161.
32. M. Azarbarmas, M. Aghaie-Khafri, J.M. Cabrera, and J. Calvo, Dynamic Recrystallization Mechanisms and Twining Evolution During Hot Deformation of Inconel 718, Mater. Sci. Eng. A, 2016, 678, p 137-152.10.1016/j.msea.2016.09.100 ↗
33. J.J. Jonas, X. Quelennec, L. Jiang, and E. Martin, The Avrami Kinetics of Dynamic Recrystallization, Acta Mater., 2009, 57(9), p 2748-2756.10.1016/j.actamat.2009.02.033 ↗
34. S.V. Subramanian, H.O. Gekonde, G. Zhu, and X. Zhang, Role of Microstructural Softening Events in Metal Cutting, Mach. Sci. Techno., 2002, 6(3), p 353-364.10.1081/MST-120016250 ↗
35. K. Yamanaka, M. Mori, S. Kurosu, H. Matsumoto, and A. Chiba, Ultrafine Grain Refinement of Biomedical Co-29Cr-6Mo Alloy During Conventional Hot-Compression Deformation, Metall. Mater. Trans. A, 2009, 40A(8), p 1980-1994.10.1007/s11661-009-9879-0 ↗
36. M. Avrami, Kinetics of Phase Change I - General Theory, J. Chem. Phys., 1939, 7(12), p 1103-1112.10.1063/1.1750380 ↗
37. S.F. Medina, and C.A. Hernandez, Modelling of the Dynamic Recrystallization of Austenite in Low Alloy and Microalloyed Steels, Acta Mater., 1996, 44(1), p 165-171.10.1016/1359-6454(95)00154-6 ↗
38. X. Quelennec, N. Bozzolo, J.J. Jonas, and R. Loge, New Approach to Modeling the Flow Curve of Hot Deformed Austenite, Isij Int., 2011, 51(6), p 945-950.10.2355/isijinternational.51.945 ↗
39. R.J. Fruehan, The Making, Shaping and Treating of Steel (Steel Making and Refining), The AISE Steel Foundation (1998)
40. C.M. Sellars, and Q. Zhu, Microstructural Modelling of Aluminium Alloys During Thermomechanical Processing, Mat. Sci. Eng. A-Struct., 2000, 280(1), p 1-7.10.1016/S0921-5093(99)00648-6 ↗
41. S. Shekhar, S. Abolghasem, S. Basu, J. Cai, and M.R. Shankar, Effect of Severe Plastic Deformation in Machining Elucidated via Rate-Strain-Microstructure Mappings. J. Manuf. Sci. E.-T. ASME. 134(3) (2012)10.1115/1.4006549 ↗
42. S. Kurosu, H. Matsumoto, and A. Chiba, Grain Refinement of Biomedical Co-27Cr-5Mo-0.16N Alloy by Reverse Transformation, Mater. Lett., 2010, 64(1), p 49-52.10.1016/j.matlet.2009.10.001 ↗
43. J. Yanagimoto, K. Karhausen, A.J. Brand, and R. Kopp, Incremental Formulation for the Prediction of Flow Stress and Microstructural Change in Hot Forming, J. Manuf. Sci. E.-T. ASME., 1998, 120(2), p 316-322.10.1115/1.2830129 ↗
44. S. Di Renzo, Modelling and experimental validation of surface integrity in hard machining of AISI 52100 steel, MS, University of Calabria, Italy, 2010.
45. H. Buckley, Adhesion, Friction and Wear of Cobalt and Cobalt-base Alloys, Cobalt, 1968, 38, p 20-28.
46. M.A. Wimmer, J. Loos, R. Nassutt, M. Heitkemper, and A. Fischer, The Acting Wear Mechanisms on Metal-on-Metal Hip Joint Bearings: In Vitro Results, Wear, 2001, 250, p 129-139.10.1016/S0043-1648(01)00654-8 ↗
47. R. Buscher, and A. Fischer, The Pathways of Dynamic Recrystallization in All-Metal Hip Joints, Wear, 2005, 259, p 887-897.10.1016/j.wear.2005.02.036 ↗
48. S. Yang, Cryogenic burnishing of Co-Cr-Mo Biomedical Alloy for Enhanced Surface Integrity and Improved Wear Performance, PhD, University of Kentucky (2012)
49. W.Z. Zhuang, and G.R. Halford, Investigation of Residual Stress Relaxation Under Cyclic Load, Int. J. Fatigue, 2001, 23, p S31-S37.10.1016/S0142-1123(01)00132-3 ↗
50. D. Srinivasa Rao, H. Suresh Hebbar, M. Komaraiah, and U.N. Kempaiah, Investigations on the Effect of Ball Burnishing Parameters on Surface Hardness and Wear Resistance of HSLA Dual-Phase Steels, Mater. Manuf. Process., 2008, 23, p 295-302.10.1080/10426910801937306 ↗
51. M. Salahshoor, and Y.B. Guo, Surface Integrity of Biodegradable Magnesium-Calcium Orthopedic Implant by Burnishing, J. Mech. Behav. Biomed., 2011, 4(8), p 1888-1904.10.1016/j.jmbbm.2011.06.006 ↗
52. Z. Pu, Cryogenic Machining and Burnishing of AZ31B Magnesium Alloy for Enhanced Surface Integrity and Functional Performance, PhD, University of Kentucky (2012)10.1002/9781118062029.ch95 ↗
53. A. Attanasio, D. Umbrello, C. Cappellini, G. Rotella, and R. M’Saoubi, Tool Wear Effects on White and Dark Layer Formation in Hard Turning of AISI 52100 Steel, Wear, 2012, 286, p 98-107.10.1016/j.wear.2011.07.001 ↗