Stress Corrosion Susceptibility and Electrochemical Characteristic of X80 Under a Disbonded Coating in a Low-pH Soil Solution with Cathodic Protection
Source abstract
Abstract
The stress corrosion cracking (SCC) susceptibility and electrochemical characteristic of X80 under a disbonded coating in a low-pH soil solution with cathodic protection (CP) was investigated by slow strain rate tensile and in situ electrochemical impedance spectroscopy (EIS) tests. After applying a CP of − 1200 mVSCE at the rupture points, X80 steel in the rupture point exhibited the highest SCC susceptibility resulting from the hydrogen evolution under an overprotection state. X80 steel also exhibited a higher SCC susceptibility with the concentrates of Cl− and the acidification in the disbonded coating bottom position, which facilitated the anodic dissolution and hydrogen embrittlement in the crack tip spreading process. In the middle position under the disbonded coating with a potential of − 840 and − 800 mVSCE, X80 steel had the lowest SCC susceptibility. The EIS results also indicated that in the rupture point and disbonded coating bottom, X80 steel had smaller capacitive radius, indicating the smaller corrosion resistance. By the contrary, X80 steel in the disbonded coating middle position had larger capacitive radius and higher corrosion resistance. This agreed with the SCC susceptibility test result.
Source: openaire · Quality: candidate unverified · Source record ↗
Research context
OpenAlex topics: Corrosion Behavior and Inhibition · Hydrogen embrittlement and corrosion behaviors in metals · Concrete Corrosion and Durability
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (50)
Show source-provided references
1. L. Zhang, H. Shen, K. Lu, W. Cao, Y. Sun, Y. Fang, Y. Xing, Y. Du, and M. Lu, Investigation of Hydrogen Concentration and Hydrogen Damage on API X80 Steel Surface under Cathodic Overprotection, Int. J. Hydrogen Energy, 2017, 42, p 29888–29896.10.1016/j.ijhydene.2017.10.116 ↗
2. X. Li, D. Zhang, Z. Liu, Z. Li, C. Du, and C. Dong, Materials Science: Share Corrosion Data, Nature, 2015, 527, p 441–442.10.1038/527441a ↗
3. C. Liu, Z. Li, B. Zhao, Z. Liu, C. Du, and X. Li, Stress Corrosion Mechanism and Susceptibility of X80 Steel under a Disbonded Coating in an Acidic Soil Solution, J. Mark. Res., 2021, 14, p 533–547.
4. C.I. Ossai, B. Boswell, and I.J. Davies, Pipeline Failures in Corrosive Environments—A Conceptual Analysis of Trends and Effects, Eng. Fail. Anal., 2015, 53, p 36–58.10.1016/j.engfailanal.2015.03.004 ↗
5. L. Li, M. Mahmoodian, C.-Q. Li, and D. Robert, Effect of Corrosion and Hydrogen Embrittlement on Microstructure and Mechanical Properties of Mild Steel, Constr. Build. Mater., 2018, 170, p 78–90.10.1016/j.conbuildmat.2018.03.023 ↗
6. M.T. Majd, T. Shahrabi, and B. Ramezanzadeh, The Role of Neodymium Based Thin Film on the Epoxy/Steel Interfacial Adhesion and Corrosion Protection Promotion, Appl. Surf. Sci., 2019, 464, p 516–533.10.1016/j.apsusc.2018.09.109 ↗
7. H. Ma, B. Zhao, Z. Liu, C. Du, and B. Shou, Local Chemistry–Electrochemistry and Stress Corrosion Susceptibility of X80 Steel Below Disbonded Coating in Acidic Soil Environment under Cathodic Protection, Constr. Build. Mater., 2020, 243, p 118203.10.1016/j.conbuildmat.2020.118203 ↗
8. M. Yan, J. Wang, E. Han, and W. Ke, Local Environment under Simulated Disbonded Coating on Steel Pipelines in Soil Solution, Corros. Sci., 2008, 50, p 1331–1339.10.1016/j.corsci.2008.01.004 ↗
9. M. Yan, J. Wang, E. Han, C. Sun, and W. Ke, Characteristics and Evolution of Thin Layer Electrolyte on Pipeline Steel under Cathodic Protection Shielding Disbonded Coating, Acta Metall. Sin., 2014, 50, p 1137–1145.
10. X. Chen, F. Gao, Y. Wang, and C. He, Transient Numerical Model for Crevice Corrosion of Pipelines under Disbonded Coating with Cathodic Protection, Mater. Des., 2016, 89, p 196–204.10.1016/j.matdes.2015.09.047 ↗
11. W. Wu, Z. Liu, X. Li, and C. Du, Electrochemical Characteristic and Stress Corrosion Behavior of API X70 High-Strength Pipeline Steel under a Simulated Disbonded Coating in an Artificial Seawater Environment, J. Electroanal. Chem., 2019, 845, p 92–105.10.1016/j.jelechem.2019.05.044 ↗
12. L. Zhiyong, C. Zhongyu, L. Xiaogang, D. Cuiwei, and X. Yunying, Mechanistic Aspect of Stress Corrosion Cracking of X80 Pipeline Steel under Non-stable Cathodic Polarization, Electrochem. Commun., 2014, 48, p 127–129.10.1016/j.elecom.2014.08.016 ↗
13. L. Zhiyong, L. Xiaogang, Y. Zhang, D. Cuiwei, and Z. Guoli, Relationship Between Electrochemical Characteristics and SCC of X70 Pipeline Steel in an Acidic Soil Simulated Solution, Acta Metall. Sin. (Engl. Lett.), 2009, 22, p 58–64.10.1016/S1006-7191(08)60071-X ↗
14. X. Chen, X. Li, C. Du, and Y. Cheng, Effect of Cathodic Protection on Corrosion of Pipeline Steel under Disbonded Coating, Corros. Sci., 2009, 51, p 2242–2245.10.1016/j.corsci.2009.05.027 ↗
15. X. Chen, G. Wang, F. Gao, Y. Wang, and C. He, Effects of Sulphate-Reducing Bacteria on Crevice Corrosion in X70 Pipeline Steel under Disbonded Coatings, Corros. Sci., 2015, 101, p 1–11.10.1016/j.corsci.2015.06.015 ↗
16. W. Wang, K. Shen, J. Yi, and Q. Wang, A Mathematical Model of Crevice Corrosion for Buried Pipeline with Disbonded Coatings under Cathodic Protection, J. Loss Prev. Process Ind., 2016, 41, p 270–281.10.1016/j.jlp.2016.03.024 ↗
17. T. Wu, M. Yan, D. Zeng, J. Xu, C. Sun, C. Yu, and W. Ke, Stress Corrosion Cracking of X80 Steel in the Presence of Sulfate-Reducing Bacteria, J. Mater. Sci. Technol., 2015, 31, p 413–422.10.1016/j.jmst.2014.08.012 ↗
18. M. Yan, S. Yang, J. Xu, C. Sun, T. Wu, C. Yu, and W. Ke, Stress Corrosion Cracking of X80 Pipeline Steel at Coating Defect in Acidic Soil, Acta Metall. Sin., 2016, 52, p 1133–1141.
19. M. Zhu, C. Du, X. Li, Z. Liu, S. Wang, T. Zhao, and J. Jia, Effect of Strength and Microstructure on Stress Corrosion Cracking Behavior and Mechanism of X80 Pipeline Steel in High pH Carbonate/Bicarbonate Solution, J. Mater. Eng. Perform., 2014, 23, p 1358–1365.10.1007/s11665-014-0880-4 ↗
20. J. Li, M. Elboujdaini, B. Fang, R.W. Revie, and M.W. Phaneuf, Microscopy Study of Intergranular Stress Corrosion Cracking of X-52 Line Pipe Steel, Corrosion, 2006, 62, p 316–322.10.5006/1.3280664 ↗
21. L. Fan, Z.-Y. Liu, W.-M. Guo, J. Hou, C.-W. Du, and X.-G. Li, A New Understanding of Stress Corrosion Cracking Mechanism of X80 Pipeline Steel at Passive Potential in High-pH Solutions, Acta Metall. Sin. (Engl. Lett.), 2015, 28, p 866–875.10.1007/s40195-015-0270-4 ↗
22. P. Liang, X. Li, C. Du, and X. Chen, Stress Corrosion Cracking of X80 Pipeline Steel in Simulated Alkaline Soil Solution, Mater. Des., 2009, 30, p 1712–1717.10.1016/j.matdes.2008.07.012 ↗
23. W. Chen, R. Kania, R. Worthingham, and G.V. Boven, Transgranular Crack Growth in the Pipeline Steels Exposed to Near-Neutral pH Soil Aqueous Solutions: The Role of Hydrogen, Acta Mater., 2009, 57, p 6200–6214.10.1016/j.actamat.2009.08.047 ↗
24. A.Q. Fu and Y.F. Cheng, Characterization of Corrosion of X65 Pipeline Steel under Disbonded Coating by Scanning Kelvin Probe, Corros. Sci., 2009, 51, p 914–920.10.1016/j.corsci.2009.01.022 ↗
25. A. Eslami, B. Fang, R. Kania, B. Worthingham, J. Been, R. Eadie, and W. Chen, Stress Corrosion Cracking Initiation under the Disbonded Coating of Pipeline Steel in Near-Neutral pH Environment, Corros. Sci., 2010, 52, p 3750–3756.10.1016/j.corsci.2010.07.025 ↗
26. M. Yan, J. Xu, L. Yu, T. Wu, C. Sun, and W. Ke, EIS Analysis on Stress Corrosion Initiation of Pipeline Steel under Disbonded Coating in Near-Neutral pH Simulated Soil Electrolyte, Corros. Sci., 2016, 110, p 23–34.10.1016/j.corsci.2016.04.006 ↗
27. X. Chen, C. Du, X. Li, and Y. Huang, Effects of Cathodic Potential on the Local Electrochemical Environment under a Disbonded Coating, J. Appl. Electrochem., 2009, 39, p 697–704.10.1007/s10800-008-9711-3 ↗
28. J. Newman and K.E. Thomas-Alyea, Electrochemical Systems, Wiley, Hoboken, 2012.
29. Z. Liu and X. Li, Effect of Applied Potentials on Stress Corrosion Cracking of X80 Pipeline Steel in Simulated Yingtan Soil Solution, Acta Metall. Sin., 2011, 47, p 1434–1439.
30. Z. Liu, X. Li, and Y. Cheng, Mechanistic Aspect of Near-Neutral pH Stress Corrosion Cracking of Pipelines under Cathodic Polarization, Corros. Sci., 2012, 55, p 54–60.10.1016/j.corsci.2011.10.002 ↗
31. H. Tian, X. Wang, Z. Cui, Q. Lu, L. Wang, L. Lei, Y. Li, and D. Zhang, Electrochemical Corrosion, Hydrogen Permeation and Stress Corrosion Cracking Behavior of E690 Steel in Thiosulfate-Containing Artificial Seawater, Corros. Sci., 2018, 144, p 145–162.10.1016/j.corsci.2018.08.048 ↗
32. J.P. Carrasco, D.D. Silva Diniz, J.M. Andrade Barbosa, A.A. Silva, and M. Antonio dos Santos, Numerical Simulation of the Hydrogen Trapping Effect on Crack Propagation in API 5CT P110 Steel under Cathodic Overprotection, Int. J. Hydrogen Energy, 2019, 44, p 3230–3239.10.1016/j.ijhydene.2018.12.022 ↗
33. H. Ma, Z. Liu, C. Du, X. Li, and Z. Cui, Comparative Study of the SCC Behavior of E690 Steel and Simulated HAZ Microstructures in a SO2-Polluted Marine Atmosphere, Mater. Sci. Eng. A, 2016, 650, p 93–101.10.1016/j.msea.2015.09.052 ↗
34. L. Wang, J. Xin, L. Cheng, K. Zhao, B. Sun, J. Li, X. Wang, and Z. Cui, Influence of Inclusions on Initiation of Pitting Corrosion and Stress Corrosion Cracking of X70 Steel in Near-Neutral pH Environment, Corros. Sci., 2019, 147, p 108–127.10.1016/j.corsci.2018.11.007 ↗
35. H. Qian, L. Wang, H. Wang, W. Zheng, D. Zhang, and C. Du, Electrochemical Behavior and Stress Corrosion Sensitivity of X70 Steel under Disbonded Coatings in Korla Soil Solution, J. Mater. Eng. Perform., 2016, 25, p 4657–4665.10.1007/s11665-016-2319-6 ↗
36. C. Li, Y. Ma, Y. Li, and F. Wang, EIS Monitoring Study of Atmospheric Corrosion under Variable Relative Humidity, Corros. Sci., 2010, 52, p 3677–3686.10.1016/j.corsci.2010.07.018 ↗
37. B. Hirschorn, M.E. Orazem, B. Tribollet, V. Vivier, I. Frateur, and M. Musiani, Determination of Effective Capacitance and Film Thickness from Constant-Phase-Element Parameters, Electrochim. Acta, 2010, 55, p 6218–6227.10.1016/j.electacta.2009.10.065 ↗
38. Z. Liu, X. Li, C. Du, G. Zhai, and Y. Cheng, Stress Corrosion Cracking Behavior of X70 Pipe Steel in an Acidic Soil Environment, Corros. Sci., 2008, 50, p 2251–2257.10.1016/j.corsci.2008.05.011 ↗
39. F. Mahdavi, M. Forsyth, and M.Y.J. Tan, Understanding the Effects of Applied Cathodic Protection Potential and Environmental Conditions on the Rate of Cathodic Disbondment of Coatings by Means of Local Electrochemical Measurements on a Multi-electrode Array, Prog. Org. Coat., 2017, 103, p 83–92.10.1016/j.porgcoat.2016.10.020 ↗
40. L. Wei, X. Pang, and K. Gao, Effect of Small Amount of H2S on the Corrosion Behavior of Carbon Steel in the Dynamic Supercritical CO2 Environments, Corros. Sci., 2016, 103, p 132–144.10.1016/j.corsci.2015.11.009 ↗
41. C. Liu, X. Li, R.I. Revilla, T. Sun, J. Zhao, D. Zhang, S. Yang, Z. Liu, X. Cheng, H. Terryn, and X. Li, Towards a Better Understanding of Localised Corrosion Induced by Typical Non-metallic Inclusions in Low-Alloy Steels, Corros. Sci., 2021, 179, p 109150.10.1016/j.corsci.2020.109150 ↗
42. Y. Huang and Y. Zhu, Hydrogen Ion Reduction in the Process of Iron Rusting, Corros. Sci., 2005, 47, p 1545–1554.10.1016/j.corsci.2004.07.044 ↗
43. R. Parkins, Current Topics in Corrosion: Factors Influencing Stress Corrosion Crack Growth Kinetics, Corrosion, 1987, 43, p 130–139.10.5006/1.3583125 ↗
44. T. Tsuru, Y. Huang, M.R. Ali, and A. Nishikata, Hydrogen Entry Into Steel During Atmospheric Corrosion Process, Corros. Sci., 2005, 47, p 2431–2440.10.1016/j.corsci.2004.10.006 ↗
45. H. Wan, D. Song, Z. Liu, C. Du, Z. Zeng, Z. Wang, D. Ding, and X. Li, Effect of Negative Half-Wave Alternating Current on Stress Corrosion Cracking Behavior and Mechanism of X80 Pipeline Steel in Near-Neutral Solution, Constr. Build. Mater., 2017, 154, p 580–589.10.1016/j.conbuildmat.2017.07.076 ↗
46. Q. Lu, L. Wang, J. Xin, H. Tian, X. Wang, and Z. Cui, Corrosion Evolution and Stress Corrosion Cracking of E690 Steel for Marine Construction in Artificial Seawater under Potentiostatic Anodic Polarization, Constr. Build. Mater., 2020, 238, p 117763.10.1016/j.conbuildmat.2019.117763 ↗
47. C. Zhou, B. Ye, Y. Song, T. Cui, P. Xu, and L. Zhang, Effects of Internal Hydrogen and Surface-Absorbed Hydrogen on the Hydrogen Embrittlement of X80 Pipeline Steel, Int. J. Hydrogen Energy, 2019, 44, p 22547–22558.10.1016/j.ijhydene.2019.04.239 ↗
48. Z. Lu, T. Shoji, Y. Takeda, Y. Ito, A. Kai, and N. Tsuchiya, Effects of Loading Mode and Water Chemistry on Stress Corrosion Crack Growth Behavior of 316L HAZ and Weld Metal Materials in High Temperature Pure Water, Corros. Sci., 2008, 50, p 625–638.10.1016/j.corsci.2007.08.021 ↗
49. H. Hoffmeister, Modeling the Effects of Local Anodic Acidification on Stress Corrosion Cracking of Nickel, Corrosion, 2011, 67, p 075002–075001–075002–075012.10.5006/1.3606454 ↗
50. M. Zhu, Z. Liu, C. Du, X. Li, J. Li, Q. Li, and J. Jia, Stress Corrosion Cracking Behavior and Mechanism of X65 and X80 Pipeline Steels in High pH Solution, Acta Metall. Sin., 2013, 49, p 1590–1596.10.3724/SP.J.1037.2013.00315 ↗