Effects of Different Powder Feeding Rates on Microstructure and Mechanical Properties of IN718 Cladding Coating
Source abstract
Abstract
In order to know the effect of powder feeding rate on IN718 powder repairing hydraulic column steel, and to compare with the effect of laser power on IN718 coating properties, the optimal process parameters of laser cladding process were determined. The XRD pattern, microstructure, tensile properties, fracture morphology and corrosion resistance of the cladding layer under different process parameters were studied. The results show that when the laser power is constant, the volume fraction of Ni3Fe phase in the coating obviously increases first and then decreases with the increase in powder feeding rate, and the mechanical properties and corrosion resistance of the specimen have the same variation trend of Ni3Fe phase. The effect of powder feeding rate on the microstructure and corrosion resistance of cladding coating is less than that of laser power. When the powder feeding rate is 20 g/min and laser power is 1800 W, the middle and lower microstructure of the cladding layer is composed of directional small size (less than 30 μm) columnar crystals and dendrites, and the mechanical properties and corrosion resistance are the best. This study provides data reference for laser cladding remanufacturing of hydraulic support column.
Source: expertdata · Quality: candidate unverified · Source record ↗
Research context
OpenAlex topics: Additive Manufacturing Materials and Processes · High Entropy Alloys Studies · Welding Techniques and Residual Stresses
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (36)
Show source-provided references
1. L.X. Lu, Z.H. Zhang, M. Lv, X.T. Li, S.B. Song, and M. Fang, Evolution of Non-Metallic Inclusions in 27SiMn Steel, J. Metals., 2022, 12(5), p 718. https://doi.org/10.3390/met1205071810.3390/met12050718 ↗
2. T. Peng, Y.A. Wang, Y. Zhu, Y. Yang, Y.R. Yang, and R.Z. Tang, Life Cycle Assessment of Selective-Laser-Melting-Produced Hydraulic Valve Body with Integrated Design and Manufacturing Optimization: A Cradle-to-Gate Study, J. Addit. Manuf., 2020, 36, p 101530. https://doi.org/10.1016/j.addma.2020.10153010.1016/j.addma.2020.101530 ↗
3. L.D. Zhu, P.S. Xue, Q. Lan, G.R. Meng, Y. Ren, Z.C. Yang, R.H. Xu, and Z. Liu, Recent Research and Development Status of Laser Cladding: A Review, J. Opt. Laser Technol., 2021, 138, p 106915. https://doi.org/10.1016/j.optlastec.2021.10691510.1016/j.optlastec.2021.106915 ↗
4. R.F. Li, W.Y. Yuan, H.Y. Yue, and Y.Y. Zhu, Study on Microstructure and Properties of Fe-Based Amorphous Composite Coating by High-Speed Laser Cladding, J. Opt. Laser Technol., 2022, 146, p 107574. https://doi.org/10.1016/j.optlastec.2021.10757410.1016/j.optlastec.2021.107574 ↗
5. X.Y. Shi, D.S. Wen, S.R. Wang, G.Q. Wang, M.Y. Zhang, J.K. Li, and C.L. Xue, Investigation on Friction and Wear Performance of Laser Cladding Ni-Based Alloy Coating on Brake Disc, J. Optik., 2021, 242, p 167227. https://doi.org/10.1016/j.ijleo.2021.16722710.1016/j.ijleo.2021.167227 ↗
6. K. Qi, Y. Yang, R. Sun, G.F. Hu, X. Lu, J.D. Li, W.X. Liang, K. Jin, and L. Xiong, Effect of Magnetic Field on Crack Control of Co-based Alloy Laser Cladding, J. Opt. Laser Technol., 2021, 141, p 107129. https://doi.org/10.1016/j.optlastec.2021.10712910.1016/j.optlastec.2021.107129 ↗
7. S. Dai, D.W. Zuo, C. Fang, L. Zhu, H. Cheng, Y.X. Gao, and W.W. Li, Characteration of Laser Cladded Fe-Mn-Cr Alloy Coatings Modified by Plasma Nitriding, J. Mater. Trans., 2016, 57(4), p 539–543. https://doi.org/10.2320/matertrans.M201539610.2320/matertrans.M2015396 ↗
8. M.Y. Xiao, H.B. Gao, L.B. Sun, Z. Wang, G.R. Jiang, Q.S. Zhao, C.H. Guo, L.Y. Li, and F.C. Jiang, Microstructure and Mechanical Properties of Fe-Based Amorphous Alloy Coatings Prepared by Ultra-High Speed Laser Cladding, J. Mater. Lett., 2021, 297, p 130002. https://doi.org/10.1016/j.matlet.2021.13000210.1016/j.matlet.2021.130002 ↗
9. H.H. Ding, X.P. Mu, Y. Zhu, W.B. Yang, Q. Xiao, W.J. Wang, Q.Y. Liu, J. Guo, and Z.R. Zhou, Effect of Laser Claddings of Fe-Based Alloy Powder with Different Concentrations of WS2 on the Mechanical and Tribological Properties of Railway Wheel, J. Wear., 2022, 488, p 204174. https://doi.org/10.1016/j.wear.2021.20417410.1016/j.wear.2021.204174 ↗
10. C.Y. Ouyang, Q.F. Bai, X.G. Yan, Z. Chen, B.H. Han, and Y. Liu, Microstructure and Corrosion Properties of Laser Cladding Fe-Based Alloy Coating on 27SiMn Steel Surface, J. Coat., 2021, 11(5), p 552. https://doi.org/10.3390/coatings1105055210.3390/coatings11050552 ↗
11. T. Sonar, V. Balasubramanian, S. Malarvizhi, T. Venkateswaran, and D. Sivakumar, An Overview on Welding of Inconel 718 Alloy-Effect of Welding Processes on Microstructural Evolution and Mechanical Properties of Joints, J. Mater. Charact., 2021, 174, p 110997. https://doi.org/10.1016/j.matchar.2021.11099710.1016/j.matchar.2021.110997 ↗
12. S. Sui, J. Chen, Z. Li, H.S. Li, X. Zhao, and H. Tan, Investigation of Dissolution Behavior of Laves Phase in Inconel 718 Fabricated by Laser Directed Energy Deposition, J. Addit. Manuf., 2020, 32, p 101055. https://doi.org/10.1016/j.addma.2020.10105510.1016/j.addma.2020.101055 ↗
13. H.L. Xie, K. Yang, F. Li, C. Sun, and Z.P. Yu, Investigation on the Laves Phase Formation During Laser Cladding of IN718 Alloy by CA-FE, J. Manuf. Process., 2020, 52, p 132–144. https://doi.org/10.1016/j.jmapro.2020.01.05010.1016/j.jmapro.2020.01.050 ↗
14. S. Singh, D.K. Goyal, P. Kumar, and A. Bansal, Influence of Laser Cladding Parameters on Slurry Erosion Performance of NiCrSiBC+ 50WC Claddings, J. Int. J. Refract. Metals Hard Mater., 2022, 105, p 105825. https://doi.org/10.1016/j.ijrmhm.2022.10582510.1016/j.ijrmhm.2022.105825 ↗
15. Y.L. Zhang, C. Liu, W.B. Yao, S. Shang, and C.S. Liu, Effects of powder feeding rate on microstructure and mechanical properties of GH4169, Second International Conference on Medical Imaging and Additive Manufacturing., 2022, 12179, p. 78–85. https://doi.org/10.1117/12.263652010.1117/12.2636520 ↗
16. T.G. Kim and D.S. Shim, Effect of Laser Power and Powder Feed Rate on Interfacial Crack and Mechanical/Microstructural Characterizations in Repairing of 630 Stainless Steel Using Direct Energy Deposition, J. Mater. Sci. Eng., 2021, 828, p 142004. https://doi.org/10.1016/j.msea.2021.14200410.1016/j.msea.2021.142004 ↗
17. A.K. Das, Recent Trends in Laser Cladding and Alloying on Magnesium Alloys: A Review, J. Mater. Today Proc., 2022, 51, p 723–727. https://doi.org/10.1016/j.matpr.2021.06.21710.1016/j.matpr.2021.06.217 ↗
18. L.S. Shu, Z. Heng, P.Y. Li, H. Wu, J.H. Li, and J.J. Feng, Effect of Laser Powers on the Mechanical Properties 27SiMn Steel with Inconel 718 Cladding Coatings, J. Mater. Res. Express, 2022, 9(9), p 096511. https://doi.org/10.1088/2053-1591/ac8f21/pdf10.1088/2053-1591/ac8f21/pdf ↗
19. F. Bourahima, A.L. Helbert, M. Rege, V. Ji, D. Solas, and T. Baudin, Laser Cladding of Ni Based Powder on a Cu-Ni-Al Glassmold: Influence of the Process Parameters on Bonding Quality and Coating Geometry, J. Alloys Compd., 2019, 771, p 1018–1028. https://doi.org/10.1016/j.jallcom.2018.09.00410.1016/j.jallcom.2018.09.004 ↗
20. Standard, A. S. T. M. (2009). E8/E8M, 2009. Standard Test Methods for Tension Testing of Metallic Materials, ASTM International, p. 1–27. https://doi.org/10.1520/E0008_E0008M10.1520/E0008_E0008M ↗
21. Y.J. Li, X.T. Liu, S.Y. Dong, X.D. Ren, S.X. Yan, and B.S. Xu, Influence of Laser Power on Interface Characteristics and Cracking Behavior During Laser Remanufacturing of Nodular Cast Iron, J. Eng. Fail. Anal., 2021, 122, p 105226. https://doi.org/10.1016/j.engfailanal.2021.10522610.1016/j.engfailanal.2021.105226 ↗
22. L.Y. Chen, T. Xu, S. Lu, Z.X. Wang, S. Chen, and L.C. Zhang, Improved Hardness and Wear Resistance of Plasma Sprayed Nanostructured NiCrBSi Coating via Short-Time Heat Treatment, J. Surf. Coat. Technol., 2018, 350, p 436–444. https://doi.org/10.1016/j.surfcoat.2018.07.03710.1016/j.surfcoat.2018.07.037 ↗
23. C. Xu, L.Y. Chen, C.B. Zheng, H.Y. Zhang, C.H. Zhao, Z.X. Wang, S. Lu, J.W. Zhang, and L.C. Zhang, Improved Wear and Corrosion Resistance of Microarc Oxidation Coatings on Ti-6Al-4V Alloy with Ultrasonic Assistance for Potential Biomedical Applications, J. Adv. Eng. Mater., 2021, 23(4), p 2001433. https://doi.org/10.1002/adem.20200143310.1002/adem.202001433 ↗
24. Y.J. Xie, W.J. Chen, L.B. Liang, B.S. Huang, and J. Zhuang, Influence of Laser Power on the Microstructure and Properties of Fe314 Alloy Cladding Layer on EA4T Steel, J. Weld. World, 2022, 66(8), p 1551–1563. https://doi.org/10.1007/s40194-022-01309-110.1007/s40194-022-01309-1 ↗
25. Y. Zhao, T.Q. Zhang, L.Y. Chen, T.B. Yu, J.Y. Sun, and C. Guan, Microstructure and Mechanical Properties of Ti-C-TiN-Reinforced Ni204-Based Laser-Cladding Composite Coating, J. Ceram. Int., 2021, 47(5), p 5918–5928. https://doi.org/10.1016/j.ceramint.2020.11.05410.1016/j.ceramint.2020.11.054 ↗
26. X. Han, C. Li, Y.P. Yang, X. Gao, and H.X. Gao, Experimental Research on the Influence of Ultrasonic Vibrations on the Laser Cladding Process of a Disc Laser, J. Surf. Coat. Technol., 2021, 406, p 126750. https://doi.org/10.1016/j.surfcoat.2020.12675010.1016/j.surfcoat.2020.126750 ↗
27. D. Bartkowski, A. Bartkowska, and P. Jurči, Laser Cladding Process of Fe/WC Metal Matrix Composite Coatings on Low Carbon Steel Using Yb: YAG Disk Laser, J. Opt. Laser Technol., 2021, 136, p 106784. https://doi.org/10.1016/j.optlastec.2020.10678410.1016/j.optlastec.2020.106784 ↗
28. P.H. Xu, L.D. Zhu, P.S. Xue, G.R. Meng, S.H. Wang, Z.C. Yang, J.S. Ning, and Q. Lan, Multi-Track Alternated Overlapping Model Suitable for Variable Laser Cladding Process Parameters, J. Surf. Coat. Technol., 2021, 425, p 127706. https://doi.org/10.1016/j.surfcoat.2021.12770610.1016/j.surfcoat.2021.127706 ↗
29. N. Thawari, C. Gullipalli, J.K. Katiyar, and T.V.K. Gupta, Effect of Multi-Layer Laser Cladding of Stellite 6 and Inconel 718 Materials on Clad Geometry, Microstructure Evolution and Mechanical Properties, J. Mater. Today Commun., 2021, 28, p 102604. https://doi.org/10.1016/j.mtcomm.2021.10260410.1016/j.mtcomm.2021.102604 ↗
30. L.D. Zhu, Z.C. Yang, B. Xin, S.H. Wang, G.R. Meng, J.S. Ning, and P.S. Xue, Microstructure and Mechanical Properties of Parts Formed by Ultrasonic Vibration-Assisted Laser Cladding of Inconel 718, J. Surf. Coat. Technol., 2021, 410, p 126964. https://doi.org/10.1016/j.surfcoat.2021.12696410.1016/j.surfcoat.2021.126964 ↗
31. Y.H. Cui, C. Xie, J.L. Liu, S.R. Guo, and L.J. Cui, Mechanical and Corrosion Resistance Analysis of Laser Cladding Layer, J. Sci. Eng. Compos. Mater., 2022, 29(1), p 358–363. https://doi.org/10.1515/secm-2022-016110.1515/secm-2022-0161 ↗
32. D. Wolf, V. Yamakov, S.R. Phillpot, and A.K. Mukherjee, Deformation Mechanism and Inverse Hall–Petch behavior in Nanocrystalline Materials, J. Int. J. Mater. Res., 2003, 94(10), p 1091–1097. https://doi.org/10.1515/ijmr-2003-019910.1515/ijmr-2003-0199 ↗
33. R.C. Chen, Z.Z. Zheng, N. Li, J.J. Li, and F. Feng, In-Situ Investigation of Phase Transformation Behaviors of 300M Steel in Continuous Cooling Process, J. Mater. Charact., 2018, 144, p 400–410. https://doi.org/10.1016/j.matchar.2018.07.03410.1016/j.matchar.2018.07.034 ↗
34. R.A. Rahman Rashid, C.J. Barr, S. Palanisamy, K.A. Nazari, N. Orchowski, N. Matthews, and M.S. Dargusch, Effect of Clad Orientation on the Mechanical Properties of Laser-Clad Repaired Ultra-High Strength 300 M Steel, J. Surf. Coat. Technol., 2019, 380, p 125090. https://doi.org/10.1016/j.surfcoat.2019.12509010.1016/j.surfcoat.2019.125090 ↗
35. Y.X. Liu, R.C. Wang, C.Q. Peng, Z.Y. Cai, Z.H. Zhou, X.J. Li, and X.Y. Cao, Microstructural Evolution and Mechanical Performance of In-Situ TiB2/AlSi10Mg Composite Manufactured by Selective Laser Melting, J. Alloys Compd., 2021, 853, p 157287. https://doi.org/10.1016/j.jallcom.2020.15728710.1016/j.jallcom.2020.157287 ↗
36. J.Q. Zhang, J.B. Lei, Z.J. Gu, F.L. Tantai, H.F. Tian, J.J. Han, and Y. Fang, Effect of WC-12Co Content on Wear and Electrochemical Corrosion Properties of Ni-Cu/WC-12Co Composite Coatings Deposited by Laser Cladding, J. Surf. Coat. Technol., 2020, 393, p 125807. https://doi.org/10.1016/j.surfcoat.2020.12580710.1016/j.surfcoat.2020.125807 ↗