journal article·2025-04

Wire Arc Additive Manufactured Radial Thin Wall: Fabrication Strategy, Macroscopic Defect Control, Microstructure, and Mechanical Properties

Habib Hamed Zargari, Vahid Ziaei Laleh

Publisher page

Abstract

No abstract is available for this record. The assistant can identify its topic from the title, but cannot infer the study’s results.

Source: Not provided · Quality: missing

Research context

OpenAlex topics: Additive Manufacturing Materials and Processes · Additive Manufacturing and 3D Printing Technologies · Welding Techniques and Residual Stresses

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (41)

Show source-provided references
1. A. Taşdemir and S. Nohut, An Overview of Wire Arc Additive Manufacturing (WAAM) in Shipbuilding Industry, Ships Offshore, 2020, 16(7), p 797–814. https://doi.org/10.1080/17445302.2020.178623210.1080/17445302.2020.1786232 ↗
2. T. Xu, J. Liu, T. Lu, C. Jing, J. Wang, S. Ma, and C. Liu, Fabrication Strategy and Macroscopic Defect Control of Large-size Component Based on Double-Wire Arc Additive Manufacturing, Int. J. Adv. Manuf. Technol., 2023, 125, p 2609–2625. https://doi.org/10.1007/s00170-023-10882-810.1007/s00170-023-10882-8 ↗
3. J.P. Oliveira, T.G. Santos, and R.M. Miranda, Revisiting Fundamental Welding Concepts to Improve additive Manufacturing: From Theory to Practice, Prog. Mater. Sci., 2020, 107, 100590. https://doi.org/10.1016/j.pmatsci.2019.10059010.1016/j.pmatsci.2019.100590 ↗
4. L. Yuan, Z. Pan, D. Ding, F. He, S. van Duin, H. Li, and W. Li, Investigation of Humping Phenomenon for the Multi-Directional Robotic Wire and Arc Additive Manufacturing, Robot. Comput. Integr. Manuf., 2020, 63, 101916. https://doi.org/10.1016/j.rcim.2019.10191610.1016/j.rcim.2019.101916 ↗
5. W. Ou, T. Mukherjee, G.L. Knapp, Y. Wei, and T. DebRoy, Fusion Zone Geometries, Cooling Rates and Solidification Parameters During Wire Arc Additive Manufacturing, Int. J. Heat Mass Transf., 2018, 127, p 1084–1094. https://doi.org/10.1016/j.ijheatmasstransfer.2018.08.11110.1016/j.ijheatmasstransfer.2018.08.111 ↗
6. K. Treutler and V. Wesling, The Current State of Research of Wire Arc Additive Manufacturing (Waam): A Review, Appl. Sci., 2021, 11, p 8619. https://doi.org/10.3390/app1118861910.3390/app11188619 ↗
7. Y. Ali, P. Henckell, J. Hildebrand, J. Reimann, J.P. Bergmann, and S. Barnikol-Oettler, Wire ARC additive Manufacturing of Hot Work Tool Steel with CMT Process, J. Mater. Process. Technol., 2019, 269, p 109–116. https://doi.org/10.1016/j.jmatprotec.2019.01.03410.1016/j.jmatprotec.2019.01.034 ↗
8. F. Marefat, J. De Pauw, A. Kapil, N. Chernovol, P. Van Rymenant, and A. Sharma, Design Strategies for bi-metallic Additive Manufacturing in the Context of Wire and Arc Directed Energy Deposition, Mater. Des., 2022, 215, 110496. https://doi.org/10.1016/j.matdes.2022.11049610.1016/j.matdes.2022.110496 ↗
9. R. Chaudhari, R. Bhatt, V. Vaghasia, B.D. Raja, V.K. Patel, S. Khanna, J. Vora, and V.V. Patel, A Parametric Study and Experimental Investigations of Microstructure and Mechanical Properties of Multi-layered Structure of Metal Core Wire Using Wire Arc Additive Manufacturing, J. Adv. Join. Process., 2023, 8, 100160. https://doi.org/10.1016/j.jajp.2023.10016010.1016/j.jajp.2023.100160 ↗
10. K. Li, T. Yang, N. Gong, J. Wu, X. Wu, D.Z. Zhang, and L.E. Murr, Additive Manufacturing of Ultra-high Strength Steels: A Review, J. Alloys Compd., 2023, 965, 171390. https://doi.org/10.1016/j.jallcom.2023.17139010.1016/j.jallcom.2023.171390 ↗
11. V.A. Hosseini, M. Högström, K. Hurtig, M.A. Valiente Bermejo, L.E. Stridh, and L. Karlsson, Wire-arc Additive Manufacturing of a Duplex Stainless Steel: Thermal Cycle Analysis and Microstructure Characterization, Weld. World., 2019, 63, p 975–987. https://doi.org/10.1007/s40194-019-00735-y10.1007/s40194-019-00735-y ↗
12. J. Wanwan, Z. Chaoqun, J. Shuoya, T. Yingtao, W. Daniel, and L. Wen, Wire Arc Additive Manufacturing of Stainless Steels: A Review, Appl. Sci., 2020, 10, p 1563. https://doi.org/10.3390/app1005156310.3390/app10051563 ↗
13. X. Wang, Q. Hu, W. Liu, F. Chen, N. Xiao, and S. Zhan, Microstructure and Corrosion Properties of Stainless Steel 308L Prepared by Cold Metal Transfer-Wire Arc Additive Manufacturing, J. Mater. Eng. Perform., 2023 https://doi.org/10.1007/s11665-023-08728-110.1007/s11665-023-08728-1 ↗
14. P.S. Gowthaman, S. Jeyakumar, and D. Sarathchandra, Effect of Heat Input on Microstructure and Mechanical Properties of 316L Stainless Steel Fabricated by Wire Arc Additive Manufacturing, J. Mater. Eng. Perform., 2023 https://doi.org/10.1007/s11665-023-08312-710.1007/s11665-023-08312-7 ↗
15. Y. Koli, S. Arora, S. Ahmad, Priya, N. Yuvaraj, and Z.A. Khan, Investigations and Multi-response Optimization of Wire Arc Additive Manufacturing Cold Metal Transfer Process Parameters for Fabrication of SS308L Samples, J. Mater. Eng. Perform., 2023, 32, p 2463–2475. https://doi.org/10.1007/s11665-022-07282-610.1007/s11665-022-07282-6 ↗
16. C. Sudarsan, B.S. Katiyar, D.R. Behera, R. Rakshit, B. Rajak, A.K. Perka, K.S. Arora, S. Mandal, and S.K. Panda, Microstructural, Mechanical, and Corrosion Performance of Components Fabricated through Wire Arc Additive Manufacturing Process, J. Mater. Eng. Perform., 2023 https://doi.org/10.1007/s11665-023-08546-510.1007/s11665-023-08546-5 ↗
17. J. Mohammadi, I. Dashtgerd, A. Reza Riahi, and A. Mostafaei, Pulsed Gas Metal Arc Additive Manufacturing of Low-carbon Steel: Microstructure Observations and Mechanical Properties, Mater. Today Commun., 2024, 38, p 107637. https://doi.org/10.1016/j.mtcomm.2023.10763710.1016/j.mtcomm.2023.107637 ↗
18. F. Montevecchi, G. Venturini, N. Grossi, A. Scippa, and G. Campatelli, Idle Time Selection for Wire-arc Additive Manufacturing: A Finite Element-based Technique, Addit. Manuf., 2018, 21, p 479–486. https://doi.org/10.1016/j.addma.2018.01.00710.1016/j.addma.2018.01.007 ↗
19. M. Wächter, M. Leicher, M. Hupka, C. Leistner, L. Masendorf, K. Treutler, S. Kamper, A. Esderts, V. Wesling, and S. Hartmann, Monotonic and Fatigue Properties of Steel Material Manufactured by Wire Arc Additive Manufacturing, Appl. Sci., 2020, 10, p 5238. https://doi.org/10.3390/APP1015523810.3390/APP10155238 ↗
20. Z. Wang, S. Zimmer-Chevret, F. Léonard, and G. Abba, Prediction of Bead Geometry with Consideration of Interlayer Temperature Effect for CMT-based Wire-arc Additive Manufacturing, Weld. World., 2021, 65, p 2255–2266. https://doi.org/10.1007/s40194-021-01192-210.1007/s40194-021-01192-2 ↗
21. A.S. Yildiz, K. Davut, B. Koc, and O. Yilmaz, Wire Arc Additive Manufacturing of High-strength Low Alloy Steels: Study of Process Parameters and their Influence on the Bead Geometry and Mechanical Characteristics, Int. J. Adv. Manuf. Technol., 2020, 108, p 3391–3404. https://doi.org/10.1007/s00170-020-05482-910.1007/s00170-020-05482-9 ↗
22. P. Henckell, M. Gierth, Y. Ali, J. Reimann, and J.P. Bergmann, Reduction of Energy Input in Wire Arc Additive Manufacturing (WAAM) With Gas Metal Arc Welding (GMAW), Materials (Basel)., 2020, 13, p 2491. https://doi.org/10.3390/ma1311249110.3390/ma13112491 ↗
23. T. Lehmann, A. Jain, Y. Jain, H. Stainer, T. Wolfe, H. Henein, and A.J. Qureshi, Concurrent Geometry- and Material-based Process Identification and Optimization for Robotic CMT-based Wire Arc Additive Manufacturing, Mater. Des., 2020, 194, 108841. https://doi.org/10.1016/j.matdes.2020.10884110.1016/j.matdes.2020.108841 ↗
24. H. Stinson, R. Ward, J. Quinn, and C. McGarrigle, Comparison of Properties and Bead Geometry in Mig and Cmt Single Layer Samples for Waam Applications, Metals (Basel)., 2021, 11, p 1530. https://doi.org/10.3390/met1110153010.3390/met11101530 ↗
25. S. Eshkabilov, I. Ara, I. Sevostianov, F. Azarmi, and X. Tangpong, Mechanical and Thermal Properties of Stainless Steel Parts, Manufactured by Various Technologies, in Relation to their Microstructure, Int. J. Eng. Sci., 2021, 159, 103398. https://doi.org/10.1016/j.ijengsci.2020.10339810.1016/j.ijengsci.2020.103398 ↗
26. S. Hossein Nedjad, M. Yildiz, and A. Saboori, Solidification Behaviour of Austenitic Stainless Steels During Welding and Directed Energy Deposition, Sci. Technol. Weld. Join., 2023, 28, p 1–17. https://doi.org/10.1080/13621718.2022.211566410.1080/13621718.2022.2115664 ↗
27. D. Jafari, T.H.J. Vaneker, and I. Gibson, Wire and Arc Additive Manufacturing: Opportunities and Challenges to Control the Quality and Accuracy of Manufactured Parts, Mater. Des., 2021, 202, 109471. https://doi.org/10.1016/j.matdes.2021.10947110.1016/j.matdes.2021.109471 ↗
28. T.C. Nguyen, D.C. Weckman, D.A. Johnson, and H.W. Kerr, The Humping Phenomenon During High Speed Gas Metal Arc Welding, Sci. Technol. Weld. Join., 2005, 10, p 447–459. https://doi.org/10.1179/174329305X4413410.1179/174329305X44134 ↗
29. C. Lee, G. Seo, D. Kim, M. Kim, and J.H. Shin, Development of Defect Detection ai Model for Wire + Arc Additive Manufacturing Using High Dynamic Range Images, Appl. Sci., 2021, 11, p 7541. https://doi.org/10.3390/app1116754110.3390/app11167541 ↗
30. D.G. Ahn, Directed Energy Deposition (DED) Process: State of the Art, Korean Soc Precis Eng, 2021 https://doi.org/10.1007/s40684-020-00302-710.1007/s40684-020-00302-7 ↗
31. J. Tapiola, Cold metal transfer cladding of wear and corrosion resistant coatings in engine applications, Tampere University of Technology, (2017). https://doi.org/10.13140/RG.2.2.15573.52963.10.13140/RG.2.2.15573.52963 ↗
32. K. Treutler, T. Gehling, M. Scheck, A. Richter, C. Bohn, R. Ehlers, C. Rembe, and V. Wesling, Properties Oriented WAAM: Microstructural and geometrical Control in WAAM of Low—Alloy Steel, Weld. World., 2023 https://doi.org/10.1007/s40194-023-01666-510.1007/s40194-023-01666-5 ↗
33. C. Xia, Z. Pan, J. Polden, H. Li, Y. Xu, S. Chen, and Y. Zhang, A Review on Wire Arc Additive Manufacturing: Monitoring, Control and a Framework of Automated System, J. Manuf. Syst., 2020, 57, p 31–45. https://doi.org/10.1016/j.jmsy.2020.08.00810.1016/j.jmsy.2020.08.008 ↗
34. M. Chandra, S. Rajak, and K.E.K. Vimal, Deep Learning-based Framework for the Observation of Real-time Melt Pool and Detection of Anomaly in Wire-arc Additive Manufacturing, Mater. Manuf. Process., 2023, 39(6), p 761–777. https://doi.org/10.1080/10426914.2023.225438610.1080/10426914.2023.2254386 ↗
35. N. Grossi, A. Scippa, G. Venturini, and G. Campatelli, Process Parameters Optimization of Thin-wall Machining for Wire Arc Additive Manufactured Parts, Appl. Sci., 2020, 10, p 1–13. https://doi.org/10.3390/app1021757510.3390/app10217575 ↗
36. X. Duan, Q. Li, W. Xie, and X. Yang, Wire Arc Metal Additive Manufacturing Using Pulsed Arc Plasma (PAP-WAAM) for Effective Heat Management, J. Mater. Process. Technol., 2023, 311, 117806. https://doi.org/10.1016/j.jmatprotec.2022.11780610.1016/j.jmatprotec.2022.117806 ↗
37. J.N. DuPont, and A.R. Marder, Thermal Efficiency of Arc Welding Processes, Weld. J-Incl Weld Res Suppl, 1995, 74, p 406.
38. P.W. Fuerschbach, and G.A. Knorovsky, A Study of Melting Efficiency in Plasma-Arc and Gas Tungsten Arc-Welding, Weld. J., 1991, 70, p 287–297.
39. G.O. Barrionuevo, P.M. Sequeira-Almeida, S. Ríos, J.A. Ramos-Grez, and S.W. Williams, A Machine Learning Approach for the Prediction of Melting Efficiency in Wire Arc Additive Manufacturing, Int. J. Adv. Manuf. Technol., 2022, 120, p 3123–3133. https://doi.org/10.1007/s00170-022-08966-y10.1007/s00170-022-08966-y ↗
40. D. Ye, D. Wu, X. Hua, C. Xu, and Y. Wu, Using the Multi-Wire GMAW Processes for Controlling the Formation of Humping, Weld. World., 2017, 61, p 649–658. https://doi.org/10.1007/s40194-017-0458-510.1007/s40194-017-0458-5 ↗
41. E. Soderstrom and P. Mendez, Humping Mechanisms Present in High Speed Welding, Sci. Technol. Weld. Join., 2006, 11, p 572–579. https://doi.org/10.1179/174329306X12078710.1179/174329306X120787 ↗