journal article·2024-02

Influence of Si Addition on Microstructure, Mechanical Properties, and Corrosion Resistance of Al/Steel Brazing Joint Using Zn-15Al-XSi Filler Metals

Gaoyang Yu, Haodong Sun, Fei Teng, Shuhai Chen, Jihua Huang, Jian Yang, Zhiyi Zhao

Publisher page

Abstract

The novel Zn-15Al-XSi filler metal was developed to join Al/stainless steel dissimilar metals via a high-frequency brazing method. The influence of Si addition on interface microstructures, joint shear strength, and corrosion resistance was investigated. The results show that with increasing Si content from 0 to 2%, the thickness of the interface reaction layer increased from 0.57 to 1.2 μm. It was found that the Si element would be aggregated at the interface to form Fe4(Al, Si)13. The addition of the Si element reduced the shear strength of the joint but improved the corrosion resistance of the brazing joint. With the increase in Si content, the free corrosion potential of Zn-15Al-XSi filler metal increased gradually. The results of the neutral salt spray test showed that the addition of Si slowed down the corrosion rate of the joint. The residual strength of the joint indicated that the corrosion resistance was the best when 2% Si was added to the Zn-15Al filler metal.
Source: expertdata · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Advanced Welding Techniques Analysis · Aluminum Alloy Microstructure Properties · Aluminum Alloys Composites Properties

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (36)

Show source-provided references
1. S. Chen, D. Yang, J. Yang, J. Huang, and X. Zhao, Nanoscale Structures of the Interfacial Reaction Layers Between Molten Aluminium and Solid Steel Based on Thermophysical Simulations, J. Alloys Compd., 2018, 739, p 184-189. https://doi.org/10.1016/j.jallcom.2017.12.21710.1016/j.jallcom.2017.12.217 ↗
2. H. Ma, G.L. Qin, P.H. Geng, Z.Y. Ao, and Y. Chen, Effect of Intermetallic Compounds on the Mechanical Property and Corrosion Behaviour of Aluminium Alloy/Steel Hybrid Fusion-Brazed Welded Structure, J. Manuf. Process., 2022, 75, p 170-180. https://doi.org/10.1016/j.jmapro.2022.01.00410.1016/j.jmapro.2022.01.004 ↗
3. L. Wang, Y. Liu, C.G. Yang and M. Gao, Study of Porosity Suppression in Oscillating Laser-MIG Hybrid Welding of AA6082 Aluminum Alloy, J. Mater. Process. Technol., 2021, 292, p 117053. https://doi.org/10.1016/j.jmatprotec.2021.11705310.1016/j.jmatprotec.2021.117053 ↗
4. J.M. Wang, G.C. Peng, L.Q. Li, C.J. Si, S.H. Meng, and J.F. Gong, 30kw-Level Laser Welding Characteristics of 5A06 Aluminum Alloy Thick Plate Under Subatmospheric Pressure, Opt. Laser Technol., 2019, 119, p 105668. https://doi.org/10.1016/j.optlastec.2019.10566810.1016/j.optlastec.2019.105668 ↗
5. C. Cai, J. Xie, H.P. Wang, and H. Chen, Welding Characteristics and Mechanical Property of Rotating Laser Welding-Brazing of Aluminum Alloy to Steel, Opt. Laser Technol., 2022, 151, p 107989. https://doi.org/10.1016/j.optlastec.2022.10798910.1016/j.optlastec.2022.107989 ↗
6. V. Srinivas, A.K. Singh, and G.M. Reddy, Vacuum Brazing of Dissimilar Tubular Component of AA2219 and AISI 304 by a Low Melting Al-18Ag-20Cu-5Si-0.2Zn Braze Alloy, J. Mater. Process. Technol., 2018, 252, p 1-12. https://doi.org/10.1016/j.jmatprotec.2017.09.00510.1016/j.jmatprotec.2017.09.005 ↗
7. J.H. Su, J. Yang, Y.L. Li, Z.S. Yu, J.S. Chen, W.Q. Zhao, H.B. Liu, and C.W. Tan, Microstructure and Mechanical Properties of Laser Fusion Welded Al/Steel Joints Using a Zn-Based Filler Wire, Opt. Laser Technol., 2020, 122, p 105882. https://doi.org/10.1016/j.optlastec.2019.10588210.1016/j.optlastec.2019.105882 ↗
8. F. Yan, X.W. Wang, F. Chai, H.J. Ma, L.L. Tian, X.Z. Du, C.M. Wang, and W. Wang, Improvement of Microstructure and Performance for Steel/Al Welds Produced by Magnetic Field Assisted Laser Welding, Opt. Laser Technol., 2019, 113, p 164-170. https://doi.org/10.1016/j.optlastec.2018.12.03010.1016/j.optlastec.2018.12.030 ↗
9. Y.M. Sun, R.R. Huang, H.Y. Zhao, X. Chen, M. Jiang, L.J. Wu, B. Chen, and C.W. Tan, Enhancement of Resistance Element Welding of AA6061 to DP600 Steel by Using External Magnetic Field, J. Manuf. Process., 2022, 80, p 347-358. https://doi.org/10.1016/j.jmapro.2022.06.00110.1016/j.jmapro.2022.06.001 ↗
10. C.W. Tan, C.W. Zang, H.B. Xia, X.Y. Zhao, K.P. Zhang, S.H. Meng, B. Chen, X.G. Song, and L.Q. Li, Influence of Al Additions in Zn–Based Filler Metals on Laser Welding–Brazing of Al/Steel, J. Manuf. Process., 2018, 34, p 251-263. https://doi.org/10.1016/j.jmapro.2018.06.00810.1016/j.jmapro.2018.06.008 ↗
11. H.G. Dong, W.J. Hu, Y.P. Duan, X.D. Wang, and C. Dong, Dissimilar Metal Joining of Aluminum Alloy to Galvanized Steel with Al–Si, Al–Cu, Al–Si–Cu and Zn-Al Filler Wires, J. Mater. Process. Technol., 2012, 212, p 458–464. https://doi.org/10.1016/j.jmatprotec.2011.10.00910.1016/j.jmatprotec.2011.10.009 ↗
12. H.Y. Li, W.H. Xu, L.Q. Li, H.B. Xia, X. Chen, B. Chen, X.G. Song, and C.W. Tan, Enhancing the Wettability for 4043 Aluminum Alloy on 301L Stainless Steel Via Chemical-Etched Surface Texturing, J. Mater. Process. Technol., 2022, 305, p 117577. https://doi.org/10.1016/j.jmatprotec.2022.11757710.1016/j.jmatprotec.2022.117577 ↗
13. D. Wallerstein, E.L. Solla, F. Lusquinos, R. Comesana, J. del Val, A. Riveiro, and J. Pou, Advanced Characterization of Intermetallic Compounds in Dissimilar Aluminum Steel Joints Obtained by Laser Welding-Brazing with AlSi Filler Metals, Mater. Charact., 2021, 179, p 111345. https://doi.org/10.1016/j.matchar.2021.11134510.1016/j.matchar.2021.111345 ↗
14. H.M. Wang, D.J. Liu, J.C. Lippold, and G.S. Daehn, Laser Impact Welding for Joining Similar and Dissimilar Metal Combinations with Various Target Configurations, J. Mater. Process. Technol., 2020, 278, p 116498. https://doi.org/10.1016/j.jmatprotec.2019.11649810.1016/j.jmatprotec.2019.116498 ↗
15. L. Wan and Y.X. Huang, Friction Welding of AA6061 to AISI 316L Steel: Characteristic Analysis and Novel Design Equipment, Int. J. Adv. Manuf. Technol., 2018, 95, p 4117-4128. https://doi.org/10.1007/s00170-017-1505-510.1007/s00170-017-1505-5 ↗
16. R. Cao, G. Yu, J.H. Chen, and P.C. Wang, Cold Metal Transfer Joining Aluminum Alloys-to-Galvanized Mild Steel, J. Mater. Process. Technol., 2013, 213, p 1753-1763. https://doi.org/10.1016/j.jmatprotec.2013.04.00410.1016/j.jmatprotec.2013.04.004 ↗
17. B. Xiao, D.P. Wang, F.J. Cheng, and Y. Wang, Development of ZrF4-Containing CsF–AlF3 Flux for Brazing 5052 Aluminium Alloy with Zn–Al Filler Metal, Mater. Des., 2016, 90, p 610-617. https://doi.org/10.1016/j.matdes.2015.11.02510.1016/j.matdes.2015.11.025 ↗
18. G.Y. Yu, S.H. Chen, L. Hai, J.H. Huang, and J. Yang, Low-Temperature High-Frequency Induction Brazing of 5052 Aluminum Alloy to Stainless Steel with Sn-Zn Solder, JOM, 2019, 71, p 1785-1792. https://doi.org/10.1007/s11837-018-3280-710.1007/s11837-018-3280-7 ↗
19. G.Y. Yu, T.P. Zou, S.H. Chen, J.H. Huang, J. Yang, and Z.Y. Zhao, Effect Mechanism of Ni Coating Layer on the Characteristics of Al/Steel Dissimilar Metal Brazing, Mater. Charact., 2020, 167, p 110518. https://doi.org/10.1016/j.matchar.2020.11051810.1016/j.matchar.2020.110518 ↗
20. Y. Li, Y. Liu, and J. Yang, First Principle Calculations and Mechanical Properties of the Intermetallic Compounds in a Laser Welded Steel/Aluminum Joint, Opt. Laser Technol., 2020, 122, p 105875. https://doi.org/10.1016/j.optlastec.2019.10587510.1016/j.optlastec.2019.105875 ↗
21. J.L. Yang, S.B. Xue, P. Xue, Z.P. Lv, W. Dai, and J.X. Zhang, Development of Novel CsF–RbF–AlF3 Flux for Brazing Aluminum to Stainless Steel with Zn–Al Filler Metal, Mater. Des., 2014, 64, p 110-115. https://doi.org/10.1016/j.matdes.2014.07.05910.1016/j.matdes.2014.07.059 ↗
22. J.L. Yang, S.B. Xue, P. Xue, Z.P. Lv, W.M. Long, G.X. Zhang, Q.K. Zhang, and P. He, Development of Zn–15Al–xZr Filler Metals for Brazing 6061 Aluminum, Mater. Sci. Eng. A, 2016 https://doi.org/10.1016/j.msea.2015.11.00410.1016/j.msea.2015.11.004 ↗
23. M.H. EI-Sayed, and M. Naka, Structure and Properties of Carbon Steel-Aluminium Dissimilar Joints, Sci. Technol. Weld Join., 2005, 10, p 27-31. https://doi.org/10.1016/j.msea.2015.11.00410.1016/j.msea.2015.11.004 ↗
24. L. Shen, H. Chen, X.L. Che, and Y.R. Wang, Stress Corrosion Cracking Behavior of Laser-MIG Hybrid Welded 7B05-T5 Aluminum Alloy, Corros. Sci., 2020, 165, p 108417. https://doi.org/10.1016/j.corsci.2019.10841710.1016/j.corsci.2019.108417 ↗
25. Y. Shi, J. Li, G. Zhang, J.K. Huang, and Y.F. Gu, Corrosion Behavior of Aluminum-Steel Weld Brazing Joint, J. Mater. Eng. Perform., 2016, 25, p 1916-1923. https://doi.org/10.1007/s11665-016-2020-910.1007/s11665-016-2020-9 ↗
26. S.Y. Chang, L.C. Tsao, T.Y. Li, and T.H. Chuang, Joining 6061 Aluminum Alloy with Al–Si–Cu Filler Metals, J. Alloys Compd., 2009, 488, p 174-180. https://doi.org/10.1016/j.jallcom.2009.08.05610.1016/j.jallcom.2009.08.056 ↗
27. D. Wu, H.M. Li, Y. Yang, X.L. Cai, L. Wang, and D.Q. Sun, Plasma ARC Welding of Dissimilar Ultrahigh-Strength Steel and Aluminum Alloy Assisted by Copper Transition Layer, Matter Lett., 2022, 318, p 132202. https://doi.org/10.1016/j.matlet.2022.13220210.1016/j.matlet.2022.132202 ↗
28. Y. Shi, J. Li, G. Zhang, J.K. Huang, and Y.F. Gu, Corrosion Behavior of Aluminum-Steel Weld-Brazing Joint, J. Mater. Eng. Perform., 2016, 25, p 1916-1923. https://doi.org/10.1007/s11665-016-2020-910.1007/s11665-016-2020-9 ↗
29. H.D. Sun, G.Y. Yu, S.H. Chen, J.H. Huang, and J. Yang, Effect of Zn–Al Filler Metals on the Characteristics of the Joint Made by the High-Frequency Induction Brazing of 304 Stainless Steel and 6A02 Aluminum, J. Manuf. Process., 2021, 68, p 961-972. https://doi.org/10.1016/j.jmapro.2021.06.03010.1016/j.jmapro.2021.06.030 ↗
30. S.P. Gupta, Intermetallic Compound Formation in Fe-Al-Si Ternary System: Part I, Mater. Charac., 2002, 49, p 269-291. https://doi.org/10.1016/S1044-5803(03)00006-810.1016/S1044-5803(03)00006-8 ↗
31. H.B. Xia, X.Y. Zhao, C.W. Tan, B. Chen, X.G. Song, and L.Q. Li, Effect of Si Content on the Interfacial Reactions in Laser Welded-Brazed Al/Steel Dissimilar Butted Joint, J. Mater. Process. Technol., 2018, 258, p 9-21. https://doi.org/10.1016/j.jmatprotec.2018.03.01010.1016/j.jmatprotec.2018.03.010 ↗
32. H. Springer, A. Kostka, E.J. Payton, D. Raabe, A. Kaysser-Pyzalla, and G. Eggeler, On the Formation and Growth of Intermetallic Phases During Interdiffusion Between Low-Carbon Steel and Aluminum Alloys, Acta Mater., 2011, 59, p 1586-1600. https://doi.org/10.1016/j.actamat.2010.11.02310.1016/j.actamat.2010.11.023 ↗
33. J.L. Song, S.B. Lin, C.L. Yang, and C.L. Fan, Effects of Si Additions on Intermetallic Compound Layer of Aluminum–Steel TIG Welding–Brazing Joint, J. Alloys Compd., 2009, 488, p 217-222. https://doi.org/10.1016/j.jallcom.2009.08.08410.1016/j.jallcom.2009.08.084 ↗
34. T.P. Zou, G.Y. Yu, S.H. Chen, J.H. Huang, J. Yang, Z.Y. Zhao, J.P. Rong, and J. Yang, Effect of Si Content on Interfacial Reaction and Properties Between Solid Steel and Liquid Aluminum, Trans. Nonferrous Met. Soc. China, 2021, 31, p 2570-2584. https://doi.org/10.1016/S1003-6326(21)65676-510.1016/S1003-6326(21)65676-5 ↗
35. Z. Ye, J.H. Huang, W.J. Yang, H. Yang, J. Yang, and S.H. Chen, Corrosion Behaviors in the Brazed Seam of Al/Cu Dissimilar Joints Brazed by Zn-Al Alloys, Weld World, 2020, 64, p 1023-1031. https://doi.org/10.1007/s40194-020-00893-410.1007/s40194-020-00893-4 ↗
36. Z. Ye, J.H. Huang, H. Yang, T. Liu, J. Yang, and S.H. Chen, Effect of Si Addition on Corrosion Behaviors of Cu/Al Dissimilar Joint Brazed with Novel Zn-Al-xSi Filler Metals, J. Mater. Res. Technol., 2019, 8, p 5171-7179. https://doi.org/10.1016/j.jmrt.2019.08.04010.1016/j.jmrt.2019.08.040 ↗