journal article·2023-05

Influence of Process Parameters on the Shape Recovery Properties of 4D-Printed Polylactic Acid Parts Produced by Fused Deposition Modeling

Meltem Eryildiz

Publisher page

Abstract

Four-dimensional (4D) printing technology allows printed parts to further alter their shapes or functions in response to external stimulus. 4D printing has been suggested for several potential applications in a range of industries, such as smart actuators, soft robotics, biomedical, and electronics. Shape memory polymers (SMP), which have the ability to change shape when heated, are programmable and deformable materials that are particularly well-suited for 4D printing. This study investigated the effect of 4D printing process parameters on the percentage of shape recovery. The selection of the appropriate process parameters is crucial to the success of 4D printing. Despite the large number of studies on the use of SMP, there is currently insufficient information on the relationship between the process parameters of the 4D printing process. The shape memory effect of the samples was examined by adjusting the sample thickness, nozzle temperature, deformation temperature, and holding time to achieve maximum percentage recovery for polylactic acid (PLA) using Taguchi's L16 orthogonal array. ANOVA was used to examine the impact of the process parameters taken into consideration. The results of the experiment showed that the sample thickness had the greatest influence. According to the results, the shape recovery percentage of the printed structures was enhanced by increasing the deformation temperature, holding temperature, and nozzle temperature while increasing the total thickness of the sample had a negative impact on shape recovery. A regression model on the recovery percentage against the process parameters is developed. This study has the feature of being a reference for future 4D printing studies.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Additive Manufacturing and 3D Printing Technologies · Advanced Materials and Mechanics · Modular Robots and Swarm Intelligence

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (31)

Show source-provided references
1. C. Jain, B.S. Dhaliwal, and R. Singh, On 3D-Printed Acrylonitrile Butadiene Styrene-Based Sensors: Rheological, Mechanical, Morphological, Radio Frequency, and 4D Capabilities, J. Mater. Eng. Perform., 2022 https://doi.org/10.1007/s11665-022-06884-410.1007/s11665-022-06884-4 ↗
2. M. Mehrpouya, H. Vahabi, S. Janbaz, A. Darafsheh, T.R. Mazur, and S. Ramakrishna, 4D Printing of Shape Memory Polylactic Acid (PLA), Polymer, 2021, 230, p 124080.10.1016/j.polymer.2021.124080 ↗
3. N. Beattie, N. Bock, T. Anderson, T. Edgeworth, T. Kloss, and J. Swanson, Effects of Build Orientation on Mechanical Properties of Fused Deposition Modeling Parts, J. Mater. Eng. Perform., 2021, 30(7), p 5059–5065.10.1007/s11665-021-05624-4 ↗
4. J. Raasch, M. Ivey, D. Aldrich, D.S. Nobes, and C. Ayranci, Characterization of Polyurethane Shape Memory Polymer Processed by Material Extrusion Additive Manufacturing, Addit. Manuf., 2015, 8, p 132–141.
5. S.T. Ly and J.Y. Kim, 4D Printing–Fused Deposition Modeling Printing with Thermal-Responsive Shape Memory Polymers, Int. J. Precis. Eng. Manuf. Green Technol., 2017, 4(3), p 267–272.10.1007/s40684-017-0032-z ↗
6. W. Wu, W. Ye, Z. Wu, P. Geng, Y. Wang, and J. Zhao, Influence of Layer Thickness, Raster Angle, Deformation Temperature and Recovery Temperature on the Shape-Memory Effect of 3D-Printed Polylactic Acid Samples, Materials, 2017, 10(8), p 970.10.3390/ma10080970 ↗
7. T. Van Manen, S. Janbaz, and A.A. Zadpoor, Programming 2D/3D Shape-Shifting with Hobbyist 3D Printers, Mater. Horiz., 2017, 4(6), p 1064–1069.10.1039/C7MH00269F ↗
8. M. Bodaghi, A.R. Damanpack, and W.H. Liao, Adaptive Metamaterials by Functionally Graded 4D Printing, Mater. Des., 2017, 135, p 26–36.10.1016/j.matdes.2017.08.069 ↗
9. A.R. Rajkumar and K. Shanmugam, Additive Manufacturing-enabled Shape Transformations via FFF 4D Printing, J. Mater. Res., 2018, 33(24), p 4362–4376.10.1557/jmr.2018.397 ↗
10. S.M.D. Tezerjani, M.S. Yazdi, and M.H. Hosseinzadeh, The Effect of 3D Printing Parameters on the Shape Memory Properties of 4D Printed Polylactic Acid Circular Disks: An Experimental Investigation and Parameters Optimization, Mater. Today Commun., 2022, 33, p 104262.10.1016/j.mtcomm.2022.104262 ↗
11. M. Barletta, A. Gisario, and M. Mehrpouya, 4D Printing of Shape Memory Polylactic acid (PLA) Components: Investigating the Role of the Operational Parameters in Fused Deposition Modelling (FDM), J. Manuf. Process., 2021, 61, p 473–480.10.1016/j.jmapro.2020.11.036 ↗
12. L. Yang, S. Li, Y. Li, M. Yang, and Q. Yuan, Experimental Investigations for Optimizing the Extrusion Parameters on FDM PLA Printed Parts, J. of Mater. Eng. Perform., 2019, 28(1), p 169–182.10.1007/s11665-018-3784-x ↗
13. K. Alrbaey, D.I. Wimpenny, A.A. Al-Barzinjy, and A. Moroz, Electropolishing of Re-melted SLM Stainless Steel 316L Parts using Deep Eutectic Solvents: 3×3 Full Factorial Design, J. Mater. Eng. Perform., 2016, 25(7), p 2836–2846.10.1007/s11665-016-2140-2 ↗
14. N. Dixit and P.K. Jain, Effect of Fused Filament Fabrication Process Parameters on Compressive Strength of Thermoplastic Polyurethane and Polylactic Acid Lattice Structures, J. Mater. Eng. Perform., 2022, 31, p 1–10.10.1007/s11665-022-06664-0 ↗
15. S.K. Panda, S. Padhee, S.O.O.D. Anoop Kumar, and S.S. Mahapatra, Optimization of Fused Deposition Modelling (FDM) Process Parameters using Bacterial Foraging Technique, Intell. Inf. Manag., 2009, 1(02), p 89.
16. T.I. Liu, X.M. Yang, and G.J. Kalambur, Design for Machining using Expert System and Fuzzy Logic Approach, J. Mater. Eng. Perform., 1995, 4(5), p 599–609.10.1007/BF02649593 ↗
17. G. Dong, G. Wijaya, Y. Tang, and Y.F. Zhao, Optimizing Process Parameters of Fused Deposition Modeling by Taguchi Method for the Fabrication of Lattice Structures, Addit. Manuf., 2018, 19, p 62–72.
18. K. Elhattab, S.B. Bhaduri, and P. Sikder, Influence of Fused Deposition Modelling Nozzle Temperature on the Rheology and Mechanical Properties of 3D Printed β-Tricalcium Phosphate (TCP)/Polylactic Acid (PLA) Composite, Polymers, 2022, 14(6), p 1222.10.3390/polym14061222 ↗
19. K.D.C. Emmanuel, J. Jeewantha, M. Herath, J. Epaarachchi, and T. Aravinthan, Effect of thickness on the shape memory properties of bisphenol a epoxy based shape memory polymer composites, Smart Materials Adaptive Structures and Intelligent Systems. American Society of Mechanical Engineers, New York, 2021, p V001T02A002
20. A.K. Sood, R.K. Ohdar, and S.S. Mahapatra, Improving Dimensional Accuracy of Fused Deposition Modelling Processed Part using Grey Taguchi Method, Mater. Des., 2009, 30(10), p 4243–4252.10.1016/j.matdes.2009.04.030 ↗
21. S. Ma, Z. Jiang, M. Wang, L. Zhang, Y. Liang, Z. Zhang, L. Ren, and L. Ren, 4D Printing of PLA/PCL Shape Memory Composites with Controllable Sequential Deformation, Biodes. Manuf., 2021, 4, p 867–878.10.1007/s42242-021-00151-6 ↗
22. A. Li, A. Challapalli, and G. Li, 4D Printing of Recyclable Lightweight Architectures Using High Recovery Stress Shape Memory Polymer, Sci Rep., 2019, 9, p 7621.10.1038/s41598-019-44110-9 ↗
23. Z. Fang, R. Lu, J. Chen, Q. Zhao, and J. Wu, Vat Photopolymerization of Tough Glassy Polymers with Multiple Shape Memory Performances, Addit. Manuf., 2022, 59, p 103171.
24. G.M. Baer, W. Small, T.S. Wilson, W.J. Benett, D.L. Matthews, J. Hartman, and D.J. Maitland, Fabrication and in vitro Deployment of a Laser-Activated Shape Memory Polymer Vascular Stent, Biomed. Eng. Online, 2007, 6(1), p 1–8.10.1186/1475-925X-6-43 ↗
25. C. Min, W. Cui, J. Bei, and S. Wang, Biodegradable Shape-Memory Polymer—Polylactide-Co-Poly (glycolide-co-caprolactone) Multiblock Copolymer, Polym. Adv. Technol., 2005, 16(8), p 608–615.10.1002/pat.624 ↗
26. P. Imrie and J. Jin, Polymer 4D Printing: Advanced Shape-Change and Beyond, J. Polym. Sci., 2022, 60(2), p 149–174.10.1002/pol.20210718 ↗
27. M. Mehrpouya, A. Gisario, A. Azizi, and M. Barletta, Investigation on Shape Recovery of 3D Printed Honeycomb Sandwich Structure, Polym. Adv. Technol., 2020, 31(12), p 3361–3365.10.1002/pat.5020 ↗
28. M. Behzadnasab, A.A. Yousefi, D. Ebrahimibagha, and F. Nasiri, Effects of Processing Conditions on Mechanical Properties of PLA Printed Parts, Rapid Prototyp. J., 2019, 26(2), p 381–389.10.1108/RPJ-02-2019-0048 ↗
29. S.K. Leist, D. Gao, R. Chiou, and J. Zhou, Investigating the Shape Memory Properties of 4D Printed Polylactic Acid (PLA) and the Concept of 4D Printing onto Nylon Fabrics for the Creation of Smart Textiles, Virtual Phys. Prototyp., 2017, 12(4), p 290–300.10.1080/17452759.2017.1341815 ↗
30. Q. Zhou, L. Ding, Y. Zhu, M. Zhong, and C. Yang, Process Parameters Optimization of Gallic Acid Removal from Water by MIEX Resin Based on Response Surface Methodology, Processes, 2020, 8(3), p 273.10.3390/pr8030273 ↗
31. S. Kabir and S. Lee, Study of Shape Memory and Tensile Property of 3D Printed Sinusoidal Sample/Nylon Composite Focused on Various Thicknesses and Shape Memory Cycles, Polymers, 2020, 12(7), p 1600.10.3390/polym12071600 ↗