journal article·2022-06

Nanoindentation and Tribological Behavior of TiN-TiCN-TiAlN Multilayer Coatings on AISI D3 Tool Steel

A. R. Naghashzadeh, A. Shafyei, F. Sourani

Publisher page

Abstract

Cathodic arc physical vapor deposition (CA-PVD) was used as a coating technique on the AISI D3 (DIN 1.2080) tool steel to enhance TiN-TiCN-TiN/TiAlN and TiN-TiCN-TiN/TiAlN/TiN-TiCN-TiN multilayer coatings. Microstructural characterization and phase composition were performed by scanning electron microscopy equipped with Energy-dispersive x-ray spectroscopy (EDS) and x-ray diffraction (XRD) of the multilayer coatings formed on the substrate. Surface properties including hardness and elastic modulus were studied by nanoindentation. The tribological behavior was then evaluated using the ball-on-disk at the load of 10 N for a sliding distance of 1000 m. Nanoindentation tests demonstrated the hardness and elastic modulus reached the high values of 28.9 ± 4.1 and 319 ± 26 GPa, respectively, in the coating with the TiN/TiCN/TiN inner and outer layer and the TiAlN interlayer (PVD2). According to the ball-on-disk test, PVD2 coating with the H/E ratio of 0.091 and the lowest friction coefficient (~ 0.45) had the best wear resistance. The main wear mechanisms were delamination, abrasive, and oxidation for both coatings.
Source: expertdata · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Metal and Thin Film Mechanics · Diamond and Carbon-based Materials Research · Advanced materials and composites

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (36)

Show source-provided references
1. E. Santecchia, A.M.S. Hamouda, F. Musharavati, E. Zalnezhad, M. Cabibbo and S. Spigarelli, Wear Resistance Investigation of Titanium Nitride-Based Coatings, Ceram. Int., 2015, 41, p 10349–10379.10.1016/j.ceramint.2015.04.152 ↗
2. B. Warcholinski and A. Gilewicz, Multilayer Coatings on Tools for Woodworking, Wear, 2011, 271, p 2812–2820.10.1016/j.wear.2011.05.048 ↗
3. N.E. Beliardouh, K. Bouzid, C. Nouveau, B. Tlili and M.J. Walock, Tribological and Electrochemical Performances of Cr/CrN and Cr/CrN/CrAlN Multilayer Coatings Deposited by RF Magnetron Sputtering, Tribol. Int., 2015, 82, p 443–452.10.1016/j.triboint.2014.03.018 ↗
4. D. Dinesh Kumar, N. Kumar, S. Kalaiselvam, S. Dash and R. Jayavel, Substrate Effect on Wear Resistant Transition Metal Nitride Hard Coatings: Microstructure and Tribo-Mechanical Properties, Ceram. Int., 2015, 41, p 9849–9861.10.1016/j.ceramint.2015.04.059 ↗
5. M. Khadem, O.V. Penkov, H.K. Yang and D.E. Kim, Tribology of Multilayer Coatings for Wear Reduction: A Review, Friction, 2017, 5, p 248–262.10.1007/s40544-017-0181-7 ↗
6. N. Selvakumar and H.C. Barshilia, Review of Physical Vapor Deposited (PVD) Spectrally Selective Coatings for Mid- and High-Temperature Solar Thermal Applications, Sol. Energy Mater. Sol. Cells., 2012, 98, p 1–23.10.1016/j.solmat.2011.10.028 ↗
7. Z.A. Fazel, H. Elmkhah, A. Fattah-Alhosseini, K. Babaei and M. Meghdari, Comparing Electrochemical Behavior of Applied CrN/TiN Nanoscale Multilayer and TiN Single-Layer Coatings Deposited by CAE-PVD Method, J. Asian Ceram. Soc., 2020 https://doi.org/10.1080/21870764.2020.175606510.1080/21870764.2020.1756065 ↗
8. C.T. Kao, S.J. Ding, Y.C. Chen and T.H. Huang, The Anticorrosion Ability of Titanium Nitride (TiN) Plating on an Orthodontic Metal Bracket and its Biocompatibility, J. Biomed. Mater. Res., 2002, 63, p 786–792.10.1002/jbm.10484 ↗
9. J. Li, S. Zhang and M. Li, Influence of the C2H2 Flow Rate on Gradient TiCN Films Deposited by Multi-Arc Ion Plating, Appl. Surf. Sci., 2013, 283, p 134–144.10.1016/j.apsusc.2013.06.056 ↗
10. Y. Sun, C. Lu, H. Yu, A. Kiet Tieu, L. Su, Y. Zhao, H. Zhu and C. Kong, Nanomechanical Properties of TiCN and TiCN/Ti Coatings on Ti Prepared by Filtered Arc Deposition, Mater. Sci. Eng. A., 2015, 625, p 56–64.10.1016/j.msea.2014.11.093 ↗
11. A.E. Özgür, B. Yalçin and M. Koru, Investigation of the Wear Performance and Thermal Diffusivity Properties of M41 Tools Steel Coated with Various Film Coatings, Mater. Des., 2009, 30, p 414–417.10.1016/j.matdes.2008.05.020 ↗
12. W. Grzesik, Z. Zalisz, S. Krol and P. Nieslony, Investigations on Friction and Wear Mechanisms of the PVD-TiAlN Coated Carbide in Dry Sliding Against Steels and Cast Iron, Wear, 2006, 261, p 1191–1200.10.1016/j.wear.2006.03.004 ↗
13. A. Devillez, F. Schneider, S. Dominiak, D. Dudzinski and D. Larrouquere, Cutting Forces and Wear in Dry Machining of INCONEL 718 with Coated Carbide Tools, Wear, 2007, 262, p 931–942.10.1016/j.wear.2006.10.009 ↗
14. A. Aramcharoen and P.T. Mativenga, White Layer Formation and Hardening Effects in Hard Turning of H13 Tool Steel with CrTiAlN and CrTiAlN/MoST-Coated Carbide Tools, Int. J. Adv. Manuf. Technol., 2007, 36, p 650–657.10.1007/s00170-006-0899-2 ↗
15. R. Ananthakumar, B. Subramanian, A. Kobayashi and M. Jayachandran, Electrochemical Corrosion and Materials Properties of Reactively Sputtered TiN/TiAlN Multilayer Coatings, Ceram. Int., 2012, 38, p 477–485.10.1016/j.ceramint.2011.07.030 ↗
16. J. Zheng, J. Hao, X. Liu, Q. Gong and W. Liu, A thick TiN/TiCN Multilayer Film by DC Magnetron Sputtering, Surf. Coatings Technol., 2012, 209, p 110–116.10.1016/j.surfcoat.2012.08.045 ↗
17. Y.L. Su and W.H. Kao, Tribological Behavior and Wear Mechanisms of TiN/TiCN/TiN Multilayer Coatings, J. Mater. Eng. Perform., 1998, 7, p 601–612.10.1361/105994998770347440 ↗
18. Y.H. Zhao, L. Hu, G.Q. Lin, J.Q. Xiao, C. Dong and B.H. Yu, Deposition, Microstructure and Hardness of TiN/(Ti, Al)N Multilayer Films, Int. J. Refract. Met. Hard Mater., 2012, 32, p 27–32.10.1016/j.ijrmhm.2012.01.003 ↗
19. M.A. Ezazi, M.M. Quazi, E. Zalnezhad and A.A.D. Sarhan, Enhancing the Tribo-Mechanical Properties of Aerospace AL7075-T6 by Magnetron-Sputtered Ti/TiN, Cr/CrN & TiCr/TiCrN thin FILM Ceramic Coatings, Ceram. Int., 2014, 40, p 15603–15615.10.1016/j.ceramint.2014.07.067 ↗
20. W.Y.H. Liew, Low-Speed Milling of Stainless Steel with TiAlN Single-Layer and TiAlN/AlCrN Nano-Multilayer Coated Carbide Tools Under Different Lubrication Conditions, Wear, 2010, 269, p 617–631.10.1016/j.wear.2010.06.012 ↗
21. Y. Li, Z. Liu, J. Luo, S. Zhang, J. Qiu and Y. He, Microstructure, Mechanical and Adhesive Properties of CrN/CrTiAlSiN/WCrTiAlN Multilayer Coatings Deposited on Nitrided AISI 4140 Steel, Mater. Charact., 2019, 147, p 353–364.10.1016/j.matchar.2018.11.017 ↗
22. Y. Li, Q. Ye, Y. Zhu, L. Zhang, Y. He, S. Zhang and J.J. Xiu, Microstructure, Adhesion and Tribological Properties of CrN/CrTiAlSiN/WCrTiAlN Multilayer Coatings Deposited on Nitrocarburized AISI 4140 Steel, Surf. Coatings Technol., 2019, 362, p 27–34.10.1016/j.surfcoat.2019.01.091 ↗
23. D. Özkan, M. Alper Yılmaz, M. Szala, C. Türküz, D. Chocyk, C. Tunç, O. Göz, M. Walczak, K. Pasierbiewicz and M. Barış Yağcı, Effects of Ceramic-Based CrN, TiN, and AlCrN Interlayers on Wear and Friction Behaviors of AlTiSiN+TiSiN PVD Coatings, Ceram. Int., 2021, 47, p 20077–20089.10.1016/j.ceramint.2021.04.015 ↗
24. M.A. Al-Bukhaiti, K.A. Al-Hatab, W. Tillmann, F. Hoffmann and T. Sprute, Tribological and Mechanical Properties of Ti/TiAlN/TiAlCN nanoscale Multilayer PVD Coatings Deposited on AISI H11 Hot Work Tool Steel, Appl. Surf. Sci., 2014, 318, p 180–190.10.1016/j.apsusc.2014.03.026 ↗
25. A. Hörling, L. Hultman, M. Odén, J. Sjölén and L. Karlsson, Thermal Stability of Arc Evaporated High Aluminum-Content Ti1−xAlxN Thin Films, J. Vac. Sci Technol. A Vacuum Surfaces Film., 2002, 20, p 1815–1823.10.1116/1.1503784 ↗
26. P.C. Siow, J.A. Ghani, M.J. Ghazali, T.R. Jaafar, M.A. Selamat and C.H. Che Haron, Characterization of TiCN and TiCN/ZrN Coatings for Cutting Tool Application, Ceram. Int., 2013, 39, p 1293–1298.10.1016/j.ceramint.2012.07.061 ↗
27. J.D. Bressan, A. Tramontin and C. Rosa, Modeling of Nanoindentation of Bulk and Thin Film by Finite Element Method, Wear, 2005, 258, p 115–122.10.1016/j.wear.2004.05.021 ↗
28. J.C. Caicedo, G. Cabrera, H.H. Caicedo, C. Amaya and W. Aperador, Nature in Corrosion-Erosion Surface for [TiN/TiAlN]n Nanometric Multilayers Growth on AISI 1045 Steel, Thin Solid Films, 2012, 520, p 4350–4361.10.1016/j.tsf.2012.02.061 ↗
29. A. Leyland and A. Matthews, On the Significance of the H/E Ratio in Wear Control: A Nanocomposite Coating Approach to Optimised Tribological Behaviour, Wear, 2000, 246, p 1–11.10.1016/S0043-1648(00)00488-9 ↗
30. A. Bendavid, P.J. Martin, J. Cairney, M. Hoffman and A.C. Fischer-Cripps, Deposition of nanocomposite TiN-Si3N4 thin films by hybrid cathodic arc and chemical vapor process, Appl. Phys. A Mater. Sci. Process., 2005, 81, p 151–158.10.1007/s00339-004-2951-0 ↗
31. L. Shan, Y. Wang, J. Li, H. Li, X. Wu and J. Chen, Tribological Behaviours of PVD TiN and TiCN Coatings in Artificial Seawater, Surf. Coat. Technol., 2013, 226, p 40–50.10.1016/j.surfcoat.2013.03.034 ↗
32. B.D. Beake, V.M. Vishnyakov and A.J. Harris, Nano-Scratch Testing of (Ti, Fe) Nx Thin Films on Silicon, Surf. Coat. Technol., 2017, 309, p 671–679.10.1016/j.surfcoat.2016.11.024 ↗
33. A. Liu, J. Deng, H. Cui, Y. Chen and J. Zhao, Friction and Wear Properties of TiN, TiAlN, AlTiN and CrAlN PVD Nitride Coatings, Int. J. Refract. Met. Hard Mater., 2012, 31, p 82–88.10.1016/j.ijrmhm.2011.10.014 ↗
34. H. Ohnuma, N. Nihira, A. Mitsuo, K. Toyoda, K. Kubota and T. Aizawa, Effect of Aluminum Concentration on Friction and Wear Properties of Titanium Aluminum Nitride Films, Surf. Coat. Technol., 2004, 177–178, p 623–626.10.1016/S0257-8972(03)00936-8 ↗
35. S.N. Chen, Y.M. Zhao, Y.F. Zhang, L. Chen, B. Liao, X. Zhang and X.P. Ouyang, Influence of Carbon Content on the Structure and Tribocorrosion Properties of TiAlCN/TiAlN/TiAl Multilayer Composite Coatings, Surf. Coat. Technol., 2021, 411, p 126886.10.1016/j.surfcoat.2021.126886 ↗
36. J.C. Caicedo, C. Amaya, L. Yate, M.E. Gómez, G. Zambrano, J. Alvarado-Rivera, J. Muñoz-Saldaña and P. Prieto, TiCN/TiNbCN Multilayer Coatings with Enhanced Mechanical Properties, Appl. Surf. Sci., 2010, 256, p 5898–5904.10.1016/j.apsusc.2010.03.071 ↗