Microstructure, Mechanical and Wear Behaviors of Hot-Pressed Copper-Nickel-Based Materials for Diamond Cutting Tools
Source abstract
Abstract
The current trend to replace cobalt in diamond cutting tools (DCT) for stone cutting has motivated the study of alternative materials for this end. The present study characterizes several copper-nickel-based materials (Cu-Ni; Cu-Ni-10Sn, Cu-Ni-15Sn, Cu-Ni-Sn-2WC and Cu-Ni-Sn-10WC) for using as matrix material for diamond cutting tools for stone. Copper-nickel-based materials were produced by hot pressing, at a temperature of 850 °C during 15 min and under an applied pressure of 50 MPa. The mechanical properties were evaluated though the shear strength and hardness values. The microstructures and fracture surfaces were analyzed by SEM. The wear behavior of all specimens was assessed using a reciprocating ball-on-plate tribometer. The hot pressing produced compacts with good densification. Sn and WC promoted enhanced mechanical properties and wear performance to Cu-Ni alloys. Cu-Ni-10Sn and Cu-Ni-10Sn-2WC displayed the best compromise between mechanical and wear performance.
Source: openaire · Quality: candidate unverified · Source record ↗
Research context
OpenAlex topics: Advanced materials and composites · Tunneling and Rock Mechanics · Orthopaedic implants and arthroplasty
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (23)
Show source-provided references
1. L.J. de Oliveira, G.S. Bobrovnitchii, and M. Filgueira, Processing and Characterization of Impregnated Diamond Cutting Tools Using a Ferrous Metal Matrix, Int. J. Refract. Met. Hard Mater., 2007, 25, p 328–33510.1016/j.ijrmhm.2006.08.006 ↗
2. K. Yamaguchi, N. Takakura, and S. Imatani, Compaction and Sintering Characteristics of Composite Metal Powders, J. Mater. Process. Technol., 1997, 63, p 364–36910.1016/S0924-0136(96)02648-9 ↗
3. J.N. Boland and X.S. Li, Microstructural Characterisation and Wear Behavior of Diamond Composite Materials, Materials, 2010, 3, p 1390–141910.3390/ma3021390 ↗
4. N.B. Dhokey, K. Utpat, A. Gosavi, and P. Dhoka, Hot-Press Sintering Temperature Response of Diamond Cutting Tools and Its Correlation with Wear Mechanism, Int. J. Refract. Met. Hard Mater., 2013, 36, p 289–29310.1016/j.ijrmhm.2012.10.008 ↗
5. B. Henriques, M. Gasik, G. Miranda, J.C.M. Souza, R.M. Nascimento, and F.S. Silva, Improving the Functional Design of Dental Restorations by Adding a Composite Interlayer in the Multilayer System: Multi-aspect Analysis, Ciência & Tecnologia dos Materiais, 2015, 27, p 36–4010.1016/j.ctmat.2015.06.002 ↗
6. G. Miranda, M. Buciumeanu, S. Madeira, O. Carvalho, D. Soares, and F.S. Silva, Hybrid Composites—Metallic and Ceramic Reinforcements Influence on Mechanical and Wear Behavior, Compos. Part B Eng., 2015, 74, p 153–16510.1016/j.compositesb.2015.01.007 ↗
7. B. Henriques, G. Miranda, M. Gasik, J.C.M. Souza, R.M. Nascimento, and F.S. Silva, Finite Element Analysis of the Residual Thermal Stresses on Functionally Gradated Dental Restorations, J. Mech. Behav. Biomed. Mater., 2015, 50, p 123–13010.1016/j.jmbbm.2015.06.003 ↗
8. G. Miranda, O. Carvalho, D. Soares, and F.S. Silva, Properties Assessment of Nickel Particulate Reinforced Aluminum Composites Produced by Hot Pressing, J. Compos. Mater., 2016, 50, p 523–53110.1177/0021998315577148 ↗
9. N. Urakawa, et al., Cutting performance of bonded abrasive type diamond wire saw, in Proceedings of Intertech, Vancouver, 17–21 July 2000
10. J. Konstanty, Powder Metallurgy Diamond Tools, 1st ed., Elsevier, Amsterdam, 2005
11. J. Konstanty, Diamond Bonding and Matrix Wear Mechanisms Involved in Circular Sawing of Stone, Ind. Diam. Rev., 2001, 60, p 55–65
12. K. Przyklenk, Diamond Impregnated Tools—Uses and Production, Toolmak. IDR, 1993, 4, p 192–195
13. M. Del Villar, P. Muro, J.M. Sánchez, I. Iturriza, and F. Castro, Consolidation of Diamond Tools Using Cu-Co-Fe Based Alloys as Metallic Binders, Powder Metall., 2001, 44, p 82–9010.1179/003258901666211 ↗
14. S.C. Cabral and M. Filgueira, Mecanismo de Desgaste em Matriz Ferrítica com Adição de Diamantes, Revista Multidisciplinar do Nordeste Mineiro, 2010, 2, p 1–8
15. W. Tillmann, C. Kronholz, M. Ferreira, A. Knote, W. Theisen, P. Schütte, et al., Comparison of Different Metal Matrix Systems for Diamond Tools Fabricated by New Current Induced Short-Time Sintering Processes, in Conference Proceedings Powder Metallurgy. 2010 World Congress, 2010.
16. L.J. de Oliveira and M. Filgueira, Pérolas Diamantadas Obtidas por Metalurgia do Pó: Nacionalização da Tecnologia, Matéria (Rio J.), 2008, 13, p 23–3210.1590/S1517-70762008000100004 ↗
17. Z. Nitkiewicz and M. Świerzy, Tin Influence on Diamond–Metal Matrix Hot Pressed Tools for Stone Cutting, J. Mater. Process. Technol., 2006, 175, p 306–31510.1016/j.jmatprotec.2005.04.056 ↗
18. ASM Handbook Volume 2-Properties and Selection. Nonferrous Alloys and Special-Purpose Materials. ASM International 1990.
19. P.K. Deshpande, J.H. Li, and R.Y. Lin, Infrared Processed Cu Composites Reinforced with WC Particles, Mater. Sci. Eng. A, 2006, 429, p 58–6510.1016/j.msea.2006.04.124 ↗
20. J. Liu, S. Yang, W. Xia, X. Jiang, and C. Gui, Microstructure and Wear Resistance Performance of Cu-Ni-Mn Alloy Based Hardfacing Coatings Reinforced by WC Particles, J. Alloys Compd, 2016, 654, p 63–7010.1016/j.jallcom.2015.09.130 ↗
21. J. Borowiecka-Jamrozek, Engineering Structure and Properties of Materials Used as a Matrix in Diamond Impregnated Tools, Arch. Metall. Mater., 2013, 58, p 5–810.2478/v10172-012-0142-0 ↗
22. M. Mészáros and K. Vadasdi, Process and Equipment for Electrochemical Etching of Diamond-Containing Co-WC Tools and Recovery of Diamond from Used Steel Tools, Int. J. Refract. Met. Hard Mater., 1996, 14, p 229–23410.1016/0263-4368(95)00024-0 ↗
23. B. Henriques, P. Ferreira, M. Buciumeanu, M. Fredel, A. Cabral, F.S. Silva, and G. Miranda, Copper-Nickel-Based Diamond Cutting Tools: Stone Cutting Evaluation, Int. J. Adv. Manuf. Technol., 2017, doi: 10.1007/s00170-017-0220-610.1007/s00170-017-0220-6 ↗