Comparison Study of Low-Heat-Input Wire Arc-Fabricated Nickel-Based Alloy by Cold Metal Transfer and Plasma Arc
Source abstract
Abstract
A comparative study of Inconel 625 surfacing on low-carbon steel produced by cold metal transfer (CMT) welding and plasma arc welding (PAW) was carried out. CMT surfacing weld with large reinforcement was produced as compared with PAW, and PAW generated smaller contact angle and larger dilution rate. Regression analysis based on weld forming features indicated that the main factor affecting dilution rate and weld width was welding speed, and dilution ratio decreased with increasing welding speed. Good surfacing forming was produced by plasma arc welding, and CMT surfacing process was more suitable for wire arc deposition. The characteristic of fast solidification and epitaxial growth was presented on the microstructure of surfacing layer of CMT and PAW, and that mainly consisted of γ-Ni columnar dendrites. Shear strength of PAW surfacing layer was 53% higher than that of CMT. Fracture morphology of CMT shear specimens was quasi-cleavage brittle fracture and that of PAW showed ductile fracture characteristics.
Source: openaire · Quality: candidate unverified · Source record ↗
Research context
OpenAlex topics: Welding Techniques and Residual Stresses · Additive Manufacturing Materials and Processes · Microstructure and Mechanical Properties of Steels
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (28)
Show source-provided references
1. Z. Duan, F. Arjmand, L.F. Zhang, and H. Abe, Investigation of the Corrosion Behavior of 304L and 316L Stainless Steels at High-temperature Borated and Lithiated Water, J. Nucl. Sci. Technol., 2016, 53, p 1435–144610.1080/00223131.2015.1125311 ↗
2. A. Almubaralc, W. Abuhaimed, and A. Almazrouee, Corrosion Behavior of the Stressed Sensitized Austenitic Stainless Steels of High Nitrogen Content in Seawater, Int. J. Electrochem., 2013, 10, p 970835
3. A.K. Dewangan, A.D. Patel, and A.G. Bhadania, Stainless Steel for Dairy and Food Industry: A Review, J. Mater. Sci. Eng., 2015, 4, p 191
4. P. Berthod and E. Conrath, Creep and Oxidation Kinetics at 1100°C of Nickel-base Alloys Reinforced by Hafnium Carbides, Mater. Des., 2016, 104, p 27–3610.1016/j.matdes.2016.04.079 ↗
5. T.E. Abioye, D.G. McCartney, and A.T. Clare, Laser Cladding of Inconel 625 Wire for Corrosion Protection, J. Mater. Process. Techol., 2015, 217, p 232–24010.1016/j.jmatprotec.2014.10.024 ↗
6. G. Chakraborty, C.R. Das, S.K. Albert, A.K. Bhaduri, S. Murugesan, and A. Dasgupta, Effect of Alloy 625 Buffer Layer on Hardfacing of Modified 9Cr-1Mo Steel Using Nickel Base Hardfacing Alloy, J. Mater. Eng. Perform., 2016, 25, p 1663–167210.1007/s11665-016-1965-z ↗
7. G.P. Dinda, A.K. Dasgupta, and J. Mazumder, Laser Aided Direct Metal Deposition of Inconel 625 Superalloy: Microstructural Evolution and Thermal Stability, Mater. Sci. Eng. A, 2009, 509, p 98–10410.1016/j.msea.2009.01.009 ↗
8. M. Moradi and M. Ghoreishi, Influences of Laser Welding Parameters on the Geometric Profile of Ni-base Superalloy Rene80 Weld-Bead, Int. J. Adv. Manuf. Technol., 2011, 55, p 205–21510.1007/s00170-010-3036-1 ↗
9. A. Benoit, S. Jobez, P. Paillard, V. Klosek, and T. Baudin, Study of Inconel 718 Weldability Using MIG CMT Process, Sci. Technol. Weld. Join., 2011, 16, p 477–48210.1179/1362171811Y.0000000031 ↗
10. J. Huebner, D. Kata, J. Kusiński, P. Rutkowski, and J. Lis, Microstructure of Laser Cladded Carbide Reinforced Inconel 625 Alloy for Turbine Blade Application, Ceram. Int., 2017, 43, p 8677–868410.1016/j.ceramint.2017.03.194 ↗
11. C.G. Pickin, S.W. Williams, and M. Lunt, Characterisation of the Cold Metal Transfer (CMT) Process and its Application for Low Dilution Cladding, J. Mater. Process. Technol., 2011, 211, p 496–50210.1016/j.jmatprotec.2010.11.005 ↗
12. N. ÇömezEmail and H. Durmuş, Mechanical Properties and Corrosion Behavior of AA5754-AA6061 Dissimilar Aluminum Alloys Welded by Cold Metal Transfer, J. Mater. Eng. Perform., 2019, 28, p 3777–378410.1007/s11665-019-04131-x ↗
13. S. Niu, S. Chen, H.G. Dong, D.S. Zhao, X.S. Zhang, X. Guo, and G.Q. Wang, Microstructure and Properties of Lap Joint Between Aluminum Alloy and Galvanized Steel by CMT, J. Mater. Eng. Perform., 2016, 25, p 1839–184710.1007/s11665-016-2035-2 ↗
14. G.P. Rajeev, M. Kamaraj, and S.R. Bakshi, Hardfacing of AISI, H13 Tool Steel with Stellite21 Alloy Using Cold Metal Transfer Welding Process, Surf. Coat. Technol., 2017, 326, p 63–7110.1016/j.surfcoat.2017.07.050 ↗
15. K. Gurumoorthy, M. Kamaraj, K.P. Rao, and S. Venugopal, Microstructure and Wear Characteristics of Nickel Based Hardfacing Alloys Deposited by Plasma Transferred Arc Welding, Mater. Sci. Technol., 2006, 22, p 975–98010.1179/174328406X100734 ↗
16. A.S.C.M. d’Oliveira, R. Vilar, and C.G. Feder, High Temperature Behavior of Plasma Transferred Arc and Laser Co-based Alloy Coatings, Appl. Surf. Sci., 2002, 201, p 154–16010.1016/S0169-4332(02)00621-9 ↗
17. N.P. Kumar, V.S. Arungalai, and S.N. Siva, Investigations on the Parametric Effects of Cold Metal Transfer Process on the Microstructural Aspects in AA6061, J. Alloys. Compd., 2016, 658, p 255–26410.1016/j.jallcom.2015.10.166 ↗
18. O.T. Ola and F.E. Doern, A study of Cold Metal Transfer Clads in Nickel-base Inconel 718 Superalloy, Mater. Des., 2014, 57, p 51–5910.1016/j.matdes.2013.12.060 ↗
19. M. Solecka, P. Petrzak, and A. Radziszewska, The Microstructure of Weld Overlay Ni-Base Alloy Deposited on Carbon Steel by CMT Method, Solid State Phenom., 2015, 231, p 119–12410.4028/www.scientific.net/SSP.231.119 ↗
20. B.F. Levin, J.N. Dupont, and A.R. Marder, Weld Overlay Coatings for Erosion Control, Wear, 1995, 181–183, p 810–82010.1016/0043-1648(94)07088-1 ↗
21. F. Martina, J. Mehnen, S.W. Williams, P. Colegrove, and F. Wang, Investigation of the Benefits of Plasma Deposition for the Additive Layer Manufacture of Ti6Al4V, J. Mater. Process. Technol., 2012, 212, p 1377–138610.1016/j.jmatprotec.2012.02.002 ↗
22. F.J. Xu, Y.H. Lü, B.S. Xu, Y.X. Liu, F.Y. Shu, and P. He, Study on Process of Rapid Prototyping Based on Pulsed Plasma arc Welding, Mater. Sci. Technol., 2012, 20, p 89–93
23. C.G. Pickin and K. Young, Evaluation of Cold Metal Transfer (CMT) Process for Welding Aluminum Alloy, Sci. Technol. Weld. Join., 2006, 11, p 583–58510.1179/174329306X120886 ↗
24. R. Sanchez-Tovar, M.T. Montanes, and J. García-Antón, Effect of the Micro-plasma Arc Welding Process on the Microstructure and Pitting Corrosion of AISI316L Stainless Steels in Heavy Brines, Corros. Sci., 2011, 53, p 2598–261010.1016/j.corsci.2011.04.019 ↗
25. S.L. Sing, J. An, W.Y. Yeong, and F.E. Wiria, Laser and Electron-Beam Powder-Bed Additive Manufacturing of Metallic Implants: A Review on Processes, Mater. Des., 2016, 34, p 369–385
26. C.G. Pickin, S.W. Williams, and M.J. Lunt, Characterisation of the Cold Metal Transfer (CMT) Process and Its Application for Low Dilution Cladding, Mater. Process. Technol., 2011, 211, p 496–50210.1016/j.jmatprotec.2010.11.005 ↗
27. A.C. Paul, E.C. Harry, F. Julian, M. Filomeno, K. Tariq, M. Hani, and D.C. Luis, Microstructure and Residual Stress Improvement in Wire and Arc Additively Manufactured Parts through High-pressure Rolling, J. Mater. Process. Technol., 2013, 213, p 1782–179110.1016/j.jmatprotec.2013.04.012 ↗
28. X. Chen, L. Ji, X. Cheng, B. He, H. Wang, and Z. Huang, Microstructure and Mechanical Properties of the Austenitic Stainless Steel 316L Fabricated by Gas Metal Arc Additive Manufacturing, Mater. Sci. Eng. A., 2017, 703, p 567–57710.1016/j.msea.2017.05.024 ↗