journal article·2018-07Open access

Tribological Properties of the Oxide Coatings Produced onto 6061-T6 Aluminum Alloy in the Hard Anodizing Process

Przemysław Kwolek, Krzysztof Krupa, Andrzej Obłój, Paweł Kocurek, Małgorzata Wierzbińska, Jan Sieniawski

Abstract

The aim of this work was to establish the influence of the thickness of the anodic coatings on their mechanical properties and to understand the relation between their hardness and the abrasion resistance. The coatings were produced in the hard anodizing process onto the 6061-T6 aluminum alloy. Their thickness was in the range between 19 and 43 µm. The abrasion resistance was determined by using Taber abrasion test. The weight losses of the coatings obtained were in the range between 15 and 11 mg and decreased with their increasing thickness. It has been shown that the hardness measured on the cross sections of the coatings did not correspond to their abrasion resistance. Thus, the new approach has been proposed. The hardness of the coatings was estimated on the basis of the results of the scratch test performed at the constant load. The results obtained correspond to the abrasion resistance of the coatings.
Source: openalex_inverted_index · Quality: baseline

Research context

OpenAlex topics: Anodic Oxide Films and Nanostructures · Corrosion Behavior and Inhibition · High-Temperature Coating Behaviors

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (22)

Show source-provided references
1. Military Specification MIL-A-8625F, Anodic Coatings for Aluminum and Aluminum Alloys, Naval Air Warfare Center Aircraft Division Lakehurst, Lakehurs, NJ, 1993
2. P.G. Sheasby, R. Pinner, and S. Wernick, The Surface Treatment and Finishing of Aluminium and its Alloys, ASM International, Russell Township, 2001
3. M. Jozefowicz, Hard Coat Aluminum Anodizing, Met. Finish., 2005, 103, p 39–4110.1016/S0026-0576(05)80755-X ↗
4. D.R. Gabe, Hard Anodizing-What do We Mean by Hard?, Met. Finish., 2002, 100, p 52–5810.1016/S0026-0576(02)80936-9 ↗
5. J. Runge and L. Chesterfield, The science of successfully anodizing die cast substrates, Alum. Int. Today, 2010, 22, p 30–36
6. L.E. Fratila-Apachitei, F.D. Tichelaar, G.E. Thompson, H. Terryn, P. Skeldon, J. Duszczyk, and L. Katgerman, A transmission electron microscopy study of hard anodic oxide layers on AlSi(Cu) alloys, Electrochim. Acta, 2004, 49, p 3169–317710.1016/j.electacta.2004.02.030 ↗
7. S. Bagdach (ed.), Poradnik galwanotechnika, Wydawnictwo Naukowo-Techniczne, Warszawa, 2002
8. J. Picas, A. Forn, and E. Rupérez, M Teresa Baile, E Martín, Hard Anodizing of Aluminium Matrix Composite A6061/(Al2O3)p for Wear and Corrosion Resistance Improvement, Plasma Process. Polym., 2007, 4, p S579–S58310.1002/ppap.200731409 ↗
9. M. Franco, T.H. Krishna, A.M. Pillai, A. Rajendra, and A.K. Sharma, A comparative study on the corrosion behaviour of hard anodic coatings on AA 6061 obtained using DC and pulsed DC power sources, Acta Metall. Sin. (English Lett), 2013, 26, p 647–65610.1007/s40195-013-0091-2 ↗
10. Y. Huang, H. Shih, H. Huang, J. Daugherty, W. Shun, S. Ramanathan, C. Chang, and F. Mansfeld, Evaluation of the corrosion resistance of anodized aluminum 6061 using electrochemical impedance spectroscopy (EIS), J. Corros. Sci., 2008, 50, p 3569–357510.1016/j.corsci.2008.09.008 ↗
11. G. Sundararajan, Nitin P. Wasekar, and N. Ravi, The influence of the coating technique on the high cycle fatigue life of alumina coated Al 6061 alloy, Trans. Indian Inst. Met., 2010, 63, p 203–20810.1007/s12666-010-0028-7 ↗
12. L.R. Krishna, A.S. Purnima, and G. Sundararajan, A comparative study of tribological behavior of microarc oxidation and hard-anodized coatings, Wear, 2006, 261, p 1095–110110.1016/j.wear.2006.02.002 ↗
13. U. Malayoglu, K.C. Tekin, U. Malayoglu, and S. Shrestha, An Investigation into the Mechanical and Tribological Properties of Plasma Electrolytic Oxidation and Hard-Anodized Coatings on 6082 Aluminum Alloy, Mater. Sci. Eng., A, 2011, 528, p 7451–746010.1016/j.msea.2011.06.032 ↗
14. ASTM Standard D4060-09, Standard Test Method for Abrasion Resistance of Organic Coatings by the Taber Abraser, ASTM International, West Conshohocken, PA, 2009
15. E.S. Gadelmawla, M.M. Koura, T.M.A. Maksoud, I.M. Elewa, and H.H. Soliman, Roughness Parameters, J. Mater. Process. Technol., 2002, 123, p 133–14510.1016/S0924-0136(02)00060-2 ↗
16. C. Steffani, Micro-finish hard anodized coatings on aluminum, In: Proceedings of 79th AESF annual technical conference, American Electroplaters and Surface Finishers Society, (1992) pp. 1–10
17. S. Chen, C. Kang, J. Wang, C. Liu, and K. Sun, Synthesis of Anodizing Composite Films Containing Superfine Al2O3 and PTFE Particles on Al Alloys, Appl. Surf. Sci., 2010, 256, p 6518–652510.1016/j.apsusc.2010.04.040 ↗
18. W. Zhang, D. Zhang, Y. Le, L. Li, and O. Bin, Fabrication of Surface Self-lubricating Composites of Aluminum Alloy, Appl. Surf. Sci., 2008, 255, p 2671–267410.1016/j.apsusc.2008.07.209 ↗
19. P. Kwolek, P. Górecka, A. Oblój, U. Kwolek, M. Dychtoń, K. Drajewicz, and J. Sieniawski, The Teflon Impregnation of Anodic Coating Onto Aluminium Substrate, Chemik, 2016, 70, p 365–368
20. Anselm Kuhn, PTFE Coating vs. Impregnation, Met. Finish., 2004, 102, p 12–1710.1016/S0026-0576(04)84773-1 ↗
21. L. Hao and R. Cheng, Sealing Processes of Anodic Coatings-Past, Present, and Future, Met. Finish., 2000, 98, p 8–1810.1016/S0026-0576(01)80002-7 ↗
22. S.J. Bull and E.G. Berasetegui, An Overview of the Potential of Quantitative Coating Adhesion Measurement by Scratch Testing, Tribol. Int., 2006, 39, p 99–11410.1016/j.triboint.2005.04.013 ↗