journal article·2012-12

Reproducibility Study of NiTi Parts Made by Metal Injection Molding

M. Bram, M. Bitzer, H. P. Buchkremer, D. Stöver

Publisher page

Abstract

Powder metallurgy (P/M) is an attractive manufacturing process for net-shaped NiTi parts considering the limited machinability of NiTi alloys. Nevertheless, the industrial implementation of P/M processing for NiTi alloys is not trivial. To become competitive to manufacturing of NiTi alloys based on established ingot metallurgy, combination of fully pronounced shape memory behavior with sufficient mechanical properties is required. Successful use of P/M technology is strongly influenced by high affinity of NiTi alloys for uptake of oxygen and carbon, which leads to the formation of oxygen-containing Ti2Ni and TiC phases coupled with increase of Ni content in the matrix. In the case of Ni-rich NiTi alloys, this increase leads to a shift of phase transformation temperatures to lower values. Furthermore, precipitation of Ni4Ti3 during cooling from sintering temperature is difficult to avoid. Even if these precipitates might be used to decrease the Ni:Ti ratio of the matrix balancing oxygen and carbon uptake, significant loss of ductility arises, especially in the case of finely dispersed Ni4Ti3 precipitates. In the present work, each step of P/M manufacturing is discussed regarding its influence on the specific properties of NiTi alloys. The work is based on the application of prealloyed, gas atomized NiTi powders. Metal injection molding was used for net-shaped manufacturing of tensile samples, which enabled detailed study of sintering behavior combined with investigation of shape memory and mechanical properties depending on particle size, oxygen and carbon content as well as precipitation of Ni4Ti3 phase.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Shape Memory Alloy Transformations

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (70)

Show source-provided references
1. M. Igharo and J.V. Wood, Compaction and Sintering Phenomena in Titanium-Nickel Shape Memory Alloys, Powder Metall., 1985, 28, p 131–13910.1179/pom.1985.28.3.131 ↗
2. H.C. Yi and J.J. Moore, The Combustion Synthesis of Ni-Ti Shape Memory Alloys, J. Mater., 1990, 42, p 31–35
3. M. Zhu, T.C. Li, J.T. Liu, and D.Z. Yang, Microstructure Characteristics of NiTi Shape Memory Alloy Obtained by Explosive Compact of Elemental Nickel and Titanium Powders, Acta Metall. Mater., 1991, 39, p 1481–148710.1016/0956-7151(91)90233-Q ↗
4. J.C. Hey and A.P. Jardine, Shape Memory TiNi Synthesis from Elemental Powders, Mater. Sci. Eng. A, 1994, 188, p 291–30010.1016/0921-5093(94)90384-0 ↗
5. B.Y. Li, L.J. Rong, Y.Y. Li, and V.E. Gjunter, Synthesis of Porous Ni-Ti-Shape-Memory Alloys by Self-Propagating Synthesis: Reaction Mechanism and Anisotropy in Pore Structure, Acta Mater., 2000, 48, p 3895–390410.1016/S1359-6454(00)00184-1 ↗
6. B. Bertheville and J.E. Bidaux, Alternative Powder Metallurgical Processing of Ti-Rich NiTi Shape Memory Alloys, Scripta Mater., 2005, 52, p 507–51210.1016/j.scriptamat.2004.11.002 ↗
7. B.Y. Li, L.J. Rong, and Y.Y. Li, The Influence of Addition of TiH2 in Elemental Powder Sintering Porous Ni-Ti Alloys, Mater. Sci. Eng. A, 2000, 281, p 169–17510.1016/S0921-5093(99)00729-7 ↗
8. D.C. Lagoudas and E.L. Vandygriff, Processing and Characterization of NiTi Porous SMA by Elevated Pressure Sintering, J. Intell. Mater. Syst. Struct., 2002, 13, p 837–85010.1177/1045389X02013012009 ↗
9. Y.P. Zhang, B. Yuan, M.Q. Zeng, C.Y. Chung, and X.P. Zhang, High Porosity and Large Pore Size Shape Memory Alloys Fabricated by Using Pore-Forming Agent (NH4HCO3) and Capsule-Free Hot Isostatic Pressing, J. Mater. Process. Technol., 2007, 192, p 434–44210.1016/j.jmatprotec.2007.04.027 ↗
10. D.S. Li, Y.P. Zhang, G. Eggeler, and X.P. Zhang, High Porosity and High Strength Porous NiTi Shape Memory Alloy with Controllable Pore Characteristics, J. Alloys Compd. Lett., 2009, 470, p L1–L510.1016/j.jallcom.2008.02.059 ↗
11. C.L. Chu, C.Y. Chung, and P.H. Lin, Influence of Solution Treatment on the Compressive Properties of Porous NiTi Shape Memory Alloy of 53.4 vol.% Ni Fabricated by Combustion Synthesis, J. Mater. Sci. Lett., 2004, 39, p 4949–495110.1023/B:JMSC.0000035343.00893.f3 ↗
12. M. Bram, A. Ahmad-Khanlou, A. Heckmann, B. Fuchs, H.P. Buchkremer, and D. Stöver, Powder Metallurgical Fabrication Processes for NiTi Shape Memory Alloys, Mater. Sci. Eng. A, 2002, 337, p 254–26310.1016/S0921-5093(02)00028-X ↗
13. B. Yuan, C.Y. Chung, and M. Zhu, Microstructure and Martensitic Transformation Behavior of Porous NiTi Shape Memory Alloy Prepared by Hot Isostatic Pressing Processing, Mater. Sci. Eng., A, 2004, 382, p 181–18710.1016/j.msea.2004.04.068 ↗
14. S.L. Zhu, X.J. Yang, F. Hu, S.H. Deng, and Z.D. Cui, Processing of Porous TiNi Shape Memory Alloy from Elemental Powders by Ar-Sintering, Mater. Lett., 2004, 58, p 2369–237310.1016/j.matlet.2004.02.017 ↗
15. T.B. Massalski, H. Okamato, P.R. Subramanian, and L. Kacprzak, Ed., Binary Alloy Phase Diagrams, 2nd ed., ASM International, Materials Park, OH, 1996
16. M. Assad, P. Jarzem, M.A. Leroux, C. Coillard, A.V. Chernyshov, and S. Charette, Porous Titanium-Nickel for Intervertebral Fusion in a Sheep Model, Part 1: Histophometric and Radiological Analysis 1, J. Biomed. Mater. Res. B, 2003, B64, p 107–12010.1002/jbm.b.10530 ↗
17. S. Rhalmi, S. Charette, M. Assad, C. Coillard, and C.H. Rivard, The Spinal Cord Dura Mater Reaction to Nitinol and Titanium Alloy Particles: A 1-Year Study in Rabbits, Eur. Spine J., 2007, 16, p 145–15410.1007/s00586-007-0329-7 ↗
18. W.A. Johnson, J.A. Domingue, and S.A. Reichman, P/M Processing and Characterization of Controlled Transformation Temperature of NiTi, J. Phys. Colloq., 1982, C4(43), p 285–290
19. M. Igharo and J.V. Wood, Consolidation of Rapidly Solidified Ti-Ni Intermetallics, Powder Metall., 1986, 29, p 37–4110.1179/pom.1986.29.1.37 ↗
20. H. Kato, T. Koyari, S. Miura, K. Isonishi, and M. Tokinaze, Shape Memory Characteristics in Powder Metallurgy TiNi Alloys, Scripta Met. Mater., 1990, 24, p 2335–234010.1016/0956-716X(90)90089-Y ↗
21. H. Kato, T. Koyari, M. Tokazane, and S. Miura, Stress Strain Behavior and Shape Memory Effect in Powder Metallurgy TiNi Alloys, Acta Metall. Mater., 1994, 42, p 1351–135810.1016/0956-7151(94)90152-X ↗
22. T.W. Duerig, Ni-Ti Shape Memory Alloys by Powder Metallurgical Methods, Proc. of First Int. Conf. on Shape Memory and Superelastic Technologies SMST94, A.R. Pelton, Ed., ASM The Materials Information Society, Pacific Grove, California, USA, 1994, p 31–42
23. D. Mari and D.C. Dunand, NiTi and NiTi-TiC Composites: Part 1: Transformation and Thermal Cycling Behavior, Met. Mater. Trans. A, 1995, 26, p 2823–284710.1007/BF02669642 ↗
24. K. Johansen, H. Voggenreiter, and G. Eggeler, On the Effect of TiC Particles on the Tensile Properties and on the Intrinsic Two Way Effect of NiTi Shape Memory Alloys Produced by Powder Metallurgy, Mater. Sci. Eng., A, 1999, 273–275, p 410–41410.1016/S0921-5093(99)00308-1 ↗
25. Y.Y. Zhao, T. Fung, L.P. Zhang, and F.L. Zhang, Lost Carbonate Sintering Process for Manufacturing Metal Foams, Scripta Mater., 2005, 52, p 295–29810.1016/j.scriptamat.2004.10.012 ↗
26. P. Imgrund, A. Rota, H. Schmidt, and G. Capretti, μ-MIM: Making the Most of NiTi, Met. Powder Rep., 2008, 63, p 21–2410.1016/S0026-0657(08)70057-2 ↗
27. L. Krone, E. Schüller, M. Bram, O.A. Hamed, H.P. Buchkremer, and D. Stöver, Mechanical Behaviour of NiTi Parts Prepared by Powder Metallurgical Methods, Mater. Sci. Eng., A, 2004, 378, p 185–19010.1016/j.msea.2003.10.345 ↗
28. L. Krone, Metal Injection Moulding (MIM) von NiTi Bauteilen mit Formgedächtnis-Eigenschaften, PhD Thesis, Ruhr-Universität Bochum, 2005
29. L. Krone, J. Mentz, M. Bram, H.P. Buchkremer, D. Stöver, M. Wagner, G. Eggeler, D. Christ, S. Reese, D. Bogdanski, M. Köller, S.A. Esenwein, G. Muhr, O. Prymak, and M. Epple, The Potential of Powder Metallurgy for the Fabrication of Biomaterials on the Basis of Nickel-Titanium: A Case Study with a Staple Showing Shape Memory Behaviour, Adv. Eng. Mater., 2005, 7, p 613–61910.1002/adem.200500029 ↗
30. J. Mentz, M. Bram, H.P. Buchkremer, and D. Stöver, Improvement of Mechanical Properties of Powder Metallurgical NiTi Shape Memory Alloys, Adv. Eng. Mater., 2006, 8, p 247–25210.1002/adem.200500258 ↗
31. J. Mentz, L. Krone, M. Bram, H.P. Buchkremer, and D. Stöver, Influence of Heat Treatment on Properties of Hot Isostatic Pressed (HIP) NiTi, Int. Conf. on Shape Memory and Superelastic Technologies, SMST, 3–7 October 2004, Baden-Baden, Germany, 2006, p 489–494
32. J. Mentz, M. Bram, H.P. Buchkremer, and D. Stöver, Influence of Heat Treatments on the Mechanical Properties of High-Quality Ni-Rich NiTi Produced by Powder Metallurgical Methods, Mater. Sci. Eng., A, 2008, 481–482, p 630–63410.1016/j.msea.2006.10.215 ↗
33. J. Mentz, J. Frenzel, M.F.X. Wagner, K. Neuking, G. Eggeler, H.P. Buchkremer, and D. Stöver, Powder Metallurgical Processing of NiTi Shape Memory Alloys with Elevated Transformation Temperatures, Mater. Sci. Eng., A, 2008, 491, p 270–27810.1016/j.msea.2008.01.084 ↗
34. M. Köhl, T. Habijan, M. Bram, H.P. Buchkremer, D. Stöver, and M. Köller, Powder Metallurgical Near-Net-Shape Fabrication of Porous NiTi Shape Memory Alloys for Use as Long Term Implants by the Combination of the Metal Injection Moulding Process with the Space Holder Technique, Adv. Eng. Mater., 2009, 11, p 959–96810.1002/adem.200900168 ↗
35. M. Köhl, M. Bram, A. Moser, T. Beck, H.P. Buchkremer, and D. Stöver, Characterization of Porous, Net-Shaped Ti and NiTi Alloys Regarding Their Damping and Energy Absorbing Capacity, Mater. Sci. Eng., A, 2011, 528, p 2452–246210.1016/j.msea.2010.11.055 ↗
36. M. Bram, M. Köhl, H.P. Buchkremer, and D. Stöver, Mechanical Properties of Highly Porous NiTi Alloys, J. Mater. Eng. Perform., 2011, 20, p 522–52810.1007/s11665-011-9854-y ↗
37. W. Tang, B. Sundmann, R. Sandström, and C. Quiu, New Modelling of the B2 Phase and its Associated Martensitic Transformation in the Ti-Ni System, Acta Mater., 1999, 47, p 3457–346810.1016/S1359-6454(99)00193-7 ↗
38. J. Khalil-Allafi, A. Dlouhy, and G. Eggeler, Ni4Ti3-Precipitation During Aging of NiTi Shape Memory Alloys and its Influence on Martensitic Phase Transformations, Acta Mater., 2002, 50, p 4255–427410.1016/S1359-6454(02)00257-4 ↗
39. J. Frenzel, E.P. George, A. Dlouhy, C. Somsen, M.X.F. Wagner, and G. Eggeler, Influence of Ni on Martensitic Transformations in NiTi Shape Memory Alloys, Acta Mater., 2010, 58, p 3444–345810.1016/j.actamat.2010.02.019 ↗
40. L. Gerking, Powder from Metal and Ceramic Melts by Laminar Gas Stream at Supersonic Speeds, Powder Met. Int., 1993, 25, p 59–65
41. W. Schatt, K.P. Wieters, and B. Kieback, Pulvermetallurgie—Technologie und Werkstoffe, Springer, Berlin, Heidelberg, New York, 200710.1007/978-3-540-68112-0 ↗
42. A. Bansiddhi and D.C. Dunand, Shape-Memory NiTi Foams Produced by Solid State Replication with NaF, Intermetallics, 2007, 15, p 1612–162210.1016/j.intermet.2007.06.013 ↗
43. M. Nishida, C.M. Wayman, and T. Honma, Precipitation Process in Near-Equiatomic TiNi Shape Memory Alloys, Metall. Trans. A, 1986, 17, p 1505–151510.1007/BF02650086 ↗
44. G.F. Bastin and G.D. Rieck, Diffusion in the Titanium-Nickel System: I. Occurrence and Growth of Various Intermetallic Compounds, Metall. Trans., 1997, 5, p 1817–182610.1007/BF02644146 ↗
45. H. Mehrer, Diffusion in Binary Intermetallics, Diffusion in Solids: Fundamentals, Methods, Materials, Diffusion-Controlled Processes, H. Mehrer, Ed., Springer, Berlin, Heidelberg, 2007, p 341–36910.1007/978-3-540-71488-0_20 ↗
46. Lexikon der Physik, CD-Rom, Spektrum Akademischer Verlag, Heidelberg, 2000
47. M. Köhl, Endkonturnahe Herstellung von biomedizinischen Implantaten mit definierter Porosität durch Metallpulverspritzgießen, PhD thesis, Ruhr-Universität Bochum, 2009
48. J.L. Murray and H.A. Wriedt, The O-Ti (Oxygen-Titanium) System, Bull. Alloy Phase Diagr., 1987, 8, p 148–16510.1007/BF02868887 ↗
49. H. Okamoto, Comment on C-Ti (Carbon-Titanium), J. Phase Equilib., 1995, 16, p 522–523
50. E.R. Stover and J. Wulff, The Nickel-Titanium-Carbon System, Trans. AIME, 1959, 215, p 127–136
51. Y. Shugo, S. Hanada, and T. Honma, Effect of Oxygen Content on the Martensite Transformation and Determination of Defect Structure in TiNi alloys, Bull. Res. Inst. Miner. Dress. Metall., 1985, 41, p 23–34
52. T. Saburi, TiNi Shape Memory Alloys, Shape Memory Materials, K. Otsuka and C.M. Wayman, Ed., Cambridge University Press, Cambridge, 1998
53. T.W. Duerig, A.R. Pelton, and C. Trepanier, Nitinol, Chapter 9: Alloying and Composition, SMST e-Elastic Newsletter, www.asminternational.org , 2011
54. C.M. Jackson, H.J. Wagner, and R.J. Wasilesky, 55-Nitinol—The Alloy with a Memory: Its Physical Metallurgy, Properties and Applications, NASA publication SP-5110, Washington, DC, USA, 1972, p 42–59
55. P. Olier, F. Barcelo, J.L. Bechade, J.C. Brachet, E. Lefevre, and G. Guenin, Effects of Impurities Content (Oxygen, Carbon, Nitrogen) on Microstructure and Phase Transformation Temperatures of Near Equiatomic TiNi Shape Memory Alloys, J. Phys. IV, 1997, 7, p 143–148
56. K. Otsuka and X. Ren, Physical Metallurgy of Ti-Ni-Based Shape Memory Alloys, Prog. Mater. Sci., 2005, 50, p 511–67810.1016/j.pmatsci.2004.10.001 ↗
57. T. Tadaki, Y. Nakata, K. Shimizu, and K. Otsuka, Crystal Structure, Composition and Morphology of a Precipitate in an Aged Ti-51 at% Ni Shape Memory Alloy, Trans. Jpn. Inst. Met., 1986, 27, p 731–74010.2320/matertrans1960.27.731 ↗
58. K. Otsuka and M.C. Wayman, Shape Memory Materials, Cambridge University Press, Cambridge, 1998
59. S. Miyazaki, Y. Kohiyama, K. Otsuka, and T.W. Duerig, Effects of Several Factors on the Ductility of the Ti-Ni Alloy, Mater. Sci. Forum, 1990, 56–58, p 765–77010.4028/www.scientific.net/MSF.56-58.765 ↗
60. J. Mentz, M. Bram, H.P. Buchkremer, and D. Stöver, Improvement of Mechanical Properties of Powder Metallurgical NiTi by Reduction of Impurity Phases, Int. Conf. on Shape Memory and Superelastic Technologies SMST, 7–11 May 2006, B. Berg, M.R. Mitchell, J. Proft, Ed., Pacific Grove, California, USA, 2008, p 399–408
61. T. Saburi, M. Yoshida, and S. Nenno, Deformation Behavior of Shape Memory Ti-Ni Alloy Crystals, Scripta Metall., 1984, 18, p 363–36610.1016/0036-9748(84)90453-8 ↗
62. S. Miyazaki, S. Kimura, K. Otsuka, and Y. Suzuki, The Habit Plane and Transformation Strain with the Martensitic Transformation in TiNi Single Crystals, Scripta Metall., 1984, 18, p 883–89010.1016/0036-9748(84)90254-0 ↗
63. Y. Liu, Z. Xie, J. van Humbeeck, and L. Delaey, Asymmetry of Stress-Strain Curves Under Tension and Compression for NiTi Shape Memory Alloys, Acta Mater., 1998, 46, p 4325–433810.1016/S1359-6454(98)00112-8 ↗
64. D.E. Hodgson and J.W. Brown, Using Nitinol Alloys, Shape Memory Applications Inc., San Jose, CA, 2000
65. G. Eggeler, E. Hornbogen, A. Yawny, A. Heckmann, and M. Wagner, Structural and Functional Fatigue of NiTi Shape Memory Alloys, Mater. Sci. Eng., A, 2004, 378, p 24–3310.1016/j.msea.2003.10.327 ↗
66. M. Köhl, M. Bram, B. Coenen, H.P. Buchkremer, and D. Stöver, Herstellung von Halbzeugen aus NiTi-Legierungen, German Patent DE 10 2007 047 523, 2007
67. M. Bram, A. Ahmad-Khanlou, H.P. Buchkremer, and D. Stöver, Vacuum Plasma Spraying of NiTi Protection Layers, Mater. Lett., 2002, 57, p 647–65110.1016/S0167-577X(02)00847-9 ↗
68. J. Stella, E. Schüller, C. Heßing, O.A. Hamed, M. Pohl, and D. Stöver, Cavitation Erosion of Plasma-Sprayed NiTi Coatings, Wear, 2006, 260, p 1020–102710.1016/j.wear.2005.06.002 ↗
69. G. Mauer, R. Vaßen, and D. Stöver, Controlling the Oxygen Contents in Vacuum Plasma Sprayed Metal Alloy Coatings, Surf. Coat. Technol., 2007, 201, p 4796–479910.1016/j.surfcoat.2006.10.008 ↗
70. H. Meier, C. Haberland, J. Frenzel, and R. Zarnetta, Selective Laser Melting of NiTi Shape Memory Alloys, Innovative Developments in Design and Manufacturing—Advanced Research in Virtual and Rapid Prototyping, 2010, p 233–23810.1201/9780203859476.ch35 ↗