Corrosion Resistance Enhancement of AZ91D Magnesium Alloy by Electroless Ni-Co-P Coating and Ni-Co-P-SiO2 Nanocomposite
Source abstract
Abstract
Electroless Ni-Co-P coating and Ni-Co-P-SiO2 nanocomposites were successfully applied on AZ91D magnesium alloy via environmentally friendly cerium-lanthanum-permanganate treatment and their properties were compared with traditionally binary Ni-P coating. The prepared coatings were analyzed using scanning electron microscopy, x-ray diffraction, and energy dispersive x-ray spectroscopy. Moreover, the corrosion behavior of the coatings in 3.5 wt.% NaCl was evaluated by two electrochemical methods. It is found that the Ni-Co-P coating possesses more uniform and compact structure and better corrosion protection characteristics in comparison with the Ni-P coating. The plating rate of Ni-Co-P bath is relatively lower than the Ni-P bath, but it significantly increases after addition of SiO2 nanoparticles more probably due to adsorption of silica nanoparticles on alloy surface. The corrosion resistance of Ni-Co-P-SiO2 composite coatings was superior with respect to Ni-P and Ni-Co-P coatings due to formation of thick and compact coating with tortuous grain boundaries.
Source: openaire · Quality: candidate unverified · Source record ↗
Research context
OpenAlex topics: Corrosion Behavior and Inhibition · Magnesium Alloys: Properties and Applications · Electrodeposition and Electroless Coatings
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (54)
Show source-provided references
1. H.E. Friedrich and B.L. Mordike, Magnesium Technology: Metallurgy, Design Data, Applications, 1st ed., Springer, Berlin, 2006
2. J.E. Gray and B. Luan, Protective Coatings on Magnesium and Its Alloys: A Critical Review, J. Alloys Compd., 2002, 336, p 88–11310.1016/S0925-8388(01)01899-0 ↗
3. X. Lei, G. Yu, X. Gao, L. Ye, J. Zhang, and B. Hu, A Study of Chromium-Free Pickling Process Before Electroless Ni-P Plating on Magnesium Alloys, Surf. Coat. Technol., 2011, 205, p 4058–406310.1016/j.surfcoat.2011.02.051 ↗
4. D. Seifzadeh and Z. Rajabalizadeh, Environmentally-Friendly Method for Electroless Ni-P Plating on Magnesium Alloy, Surf. Coat. Technol., 2013, 218, p 119–12610.1016/j.surfcoat.2012.12.039 ↗
5. G. Song, B. Johannesson, S. Hapugoda, and D. StJohn, Galvanic Corrosion of Magnesium Alloy AZ91D in Contact with An Aluminium Alloy, Steel and Zinc, Corros. Sci., 2004, 46, p 955–97710.1016/S0010-938X(03)00190-2 ↗
6. M. Zhao, J. Li, G. He, H. Xie, and Y. Fu, An Investigation of the Effect of a Magnetic Field on the Phosphate Conversion Coating Formed on Magnesium Alloy, Appl. Surf. Sci., 2013, 282, p 499–50510.1016/j.apsusc.2013.06.001 ↗
7. X. Wang, L. Zhu, X. He, and F. Sun, Effect of Cerium Additive on Aluminum-Based Chemical Conversion Coating on AZ91D Magnesium Alloy, Appl. Surf. Sci., 2013, 280, p 467–47310.1016/j.apsusc.2013.05.012 ↗
8. N.V. Phuong, S. Moon, D. Chang, and K.H. Lee, Effect of Microstructure on the Zinc Phosphate Conversion Coatings on Magnesium Alloy AZ91, Appl. Surf. Sci., 2013, 264, p 70–7810.1016/j.apsusc.2012.09.119 ↗
9. H.F. Gao, H.Q. Tan, J. Li, Y.Q. Wang, and J.Q. Xun, Synergistic Effect of Cerium Conversion Coating and Phytic Acid Conversion Coating on AZ31B Magnesium Alloy, Surf. Coat. Technol., 2012, 212, p 32–3610.1016/j.surfcoat.2012.09.008 ↗
10. A.J. López, J. Rams, and A. Ureña, Sol-Gel Coatings of Low Sintering Temperature for Corrosion Protection of ZE41 Magnesium Alloy, Surf. Coat. Technol., 2011, 205, p 4183–419110.1016/j.surfcoat.2011.03.011 ↗
11. S.V. Lamaka, M.F. Montemor, A.F. Galio, M.L. Zheludkevich, C. Trindade, L.F. Dick, and M.G.S. Ferreira, Novel Hybrid Sol-Gel Coatings for Corrosion Protection of AZ31B Magnesium Alloy, Electrochim. Acta, 2008, 53, p 4773–478310.1016/j.electacta.2008.02.015 ↗
12. H. Shi, F. Liu, and E.H. Han, Corrosion Protection of AZ91D Magnesium Alloy with Sol-Gel Coating Containing 2-Methyl Piperidine, Prog. Org. Coat., 2009, 66, p 183–19110.1016/j.porgcoat.2009.07.004 ↗
13. H. Wang, R. Akid, and M. Gobara, Scratch-Resistant Anticorrosion Sol-Gel Coating for the Protection of AZ31 Magnesium Alloy Via a Low Temperature Sol-Gel Route, Corros. Sci., 2010, 52, p 2565–257010.1016/j.corsci.2010.04.002 ↗
14. R.G. Hu, S. Zhang, J.F. Bu, C.J. Lin, and G.L. Song, Recent Progress in Corrosion Protection of Magnesium Alloys by Organic Coatings, Prog. Org. Coat., 2012, 73, p 14–12910.1016/j.porgcoat.2011.08.013 ↗
15. Y. Zhang, Y. Shao, T. Zhang, G. Meng, and F. Wan, The Effect of Epoxy Coating Containing Emeraldine Base and Hydrofluoric Acid Doped Polyaniline on the Corrosion Protection of AZ91D Magnesium Alloy, Corros. Sci., 2011, 53, p 3747–375510.1016/j.corsci.2011.07.021 ↗
16. H.L. Wang, L.Y. Liu, Y. Dou, W.Z. Zhang, and W.F. Jian, Preparation and Corrosion Resistance of Electroless Ni-P/SiC Functionally Gradient Coatings on AZ91D Magnesium Alloy, Appl. Surf. Sci., 2013, 286, p 319–32710.1016/j.apsusc.2013.09.079 ↗
17. A. Farzaneh, M. Mohammadi, M. Ehteshamzadeh, and F. Mohammad, Electrochemical and Structural Properties of Electroless Ni-P-SiC Nanocomposite Coatings, Appl. Surf. Sci., 2013, 276, p 697–70410.1016/j.apsusc.2013.03.156 ↗
18. X. Fan, Y. Wang, B. Zou, L. Gu, W. Huang, and X. Cao, Preparation and Corrosion Resistance of MAO/Ni-P Composite Coat on Mg Alloy, Appl. Surf. Sci., 2013, 277, p 272–28010.1016/j.apsusc.2013.04.044 ↗
19. R. Ambat and W. Zhou, Electroless Nickel-Plating on AZ91D Magnesium Alloy: Effect of Substrate Microstructure and Plating Parameters, Surf. Coat. Technol., 2004, 179, p 124–13410.1016/S0257-8972(03)00866-1 ↗
20. A.J. Bard and L.R. Faulkner, Electrochemical Methods: Fundamentals and Applications, 2nd ed., John Wiley & Sons Inc, New York, 2001
21. D. Takács, L. Sziráki, T.I. Török, J. Sólyom, Z. Gácsi, and K. Gál-Solymos, Effects of Pre-treatments on the Corrosion Properties of Electroless Ni-P Layers Deposited on AlMg2 Alloy, Surf. Coat. Technol., 2007, 201, p 4526–453510.1016/j.surfcoat.2006.09.045 ↗
22. J.N. Balaraju, T.S.N. Sankara Narayanan, and S.K. Seshadri, Electroless Ni-P Composite Coatings, J. Appl. Electrochem., 2003, 33, p 807–81610.1023/A:1025572410205 ↗
23. J. N. Balaraju, Kalavati, K. S. Rajam, Influence of particle size on the microstructure, hardness and corrosion resistance of electroless Ni-P-Al2O3 composite coatings, Surf. Coat. Technol., 2006, 200, p 3933 – 394110.1016/j.surfcoat.2005.03.007 ↗
24. W.X. Chen, J.P. Tu, L.Y. Wang, H.Y. Gan, Z.D. Xu, and X.B. Zhang, Tribological Application of Carbon Nanotubes in a Metal-Based Composite Coating and Composites, Carbon, 2003, 41, p 215–22210.1016/S0008-6223(02)00265-8 ↗
25. L.Y. Wang, J.P. Tu, W.X. Chen, Y.C. Wang, X.K. Liu, C. Olk, D.H. Cheng, and X.B. Zhang, Friction and Wear Behavior of Electroless Ni-Based CNT Composite Coatings, Wear, 2003, 254, p 1289–129310.1016/S0043-1648(03)00171-6 ↗
26. T. Rabizadeh and S.R. Allahkaram, Corrosion Resistance Enhancement of Ni-P Electroless Coatings by Incorporation of Nano-SiO2 Particles, Mater. Des., 2011, 32, p 133–13810.1016/j.matdes.2010.06.021 ↗
27. D. Dong, X.H. Chen, W.T. Xiao, G.B. Yang, and P.Y. Zhang, Preparation and Properties of Electroless Ni-P-SiO2 Composite Coatings, Appl. Surf. Sci., 2009, 255, p 7051–705510.1016/j.apsusc.2009.03.039 ↗
28. S. Afroukhteh, C. Dehghanian, and M. Emamy, Preparation of the Ni-P Composite Coating Co-deposited by Nano TiC Particles and Evaluation of its Corrosion Property, Appl. Surf. Sci., 2012, 258, p 2597–260110.1016/j.apsusc.2011.10.101 ↗
29. S. Afroukhteh, C. Dehghanian, and M. Emamy, Corrosion Behavior of Ni-P/Nano-TiC Composite Coating Prepared in Electroless Baths Containing Different Types of Surfactant, Prog. Nat. Sci., 2012, 22, p 480–48710.1016/j.pnsc.2012.10.005 ↗
30. S.R. Allahkaram, M.H. Nazari, S. Mamaghani, and A. Zarebidaki, Characterization and Corrosion Behavior of Electroless Ni-P/Nano-SiC Coating Inside the CO2 Containing Media in the Presence Of Acetic Acid, Mater. Design, 2011, 32, p 750–75510.1016/j.matdes.2010.07.030 ↗
31. S.R. Allahkaram, M. Zoughi, and T. Rabizadeh, Studying the Influence of Nano-Al2O3 Particles on Morphology and Corrosion Improvement of Ni-9% P Electroless Coatings, Micro Nano Lett., 2010, 5, p 262–26510.1049/mnl.2010.0105 ↗
32. H. Ashassi-Sorkhabi and M. Eshaghi, Corrosion Resistance Enhancement of Electroless Ni-P Coating by Incorporation of Ultrasonically Dispersed Diamond Nanoparticles, Corros. Sci., 2013, 77, p 185–19310.1016/j.corsci.2013.07.046 ↗
33. K. Zielińska, A. Stankiewicz, and I. Szczygie, Electroless Deposition of Ni-P-Nano-ZrO2 Composite Coatings in the Presence of Various Types of Surfactants, J. Colloid Interface Sci., 2012, 377, p 362–36710.1016/j.jcis.2012.03.049 ↗
34. S.M.A. Shibli, B. Jabeera, and R.I. Anupama, Incorporation of Nano Zinc Oxide for Improvement of Electroless Nickel Plating, Appl. Surf. Sci., 2006, 253, p 1644–164810.1016/j.apsusc.2006.02.063 ↗
35. W. Chen, W. Gao, and Y. He, A Novel Electroless Plating of Ni-P-TiO2 Nano-Composite Coatings, Surf. Coat. Technol., 2010, 204, p 2493–249810.1016/j.surfcoat.2010.01.032 ↗
36. S. Ranganatha, T.V. Venkatesha, and K. Vathsala, Development of Electroless Ni-Zn-P/Nano-TiO2 Composite Coatings and their Properties, Appl. Surf. Sci., 2010, 265, p 7377–738310.1016/j.apsusc.2010.05.076 ↗
37. J. Hu, L. Fang, P.W. Zhong, A.-Q. Tang, and B. Yin, Preparation and Properties of Ni-Co-P/Nano-Sized Si3N4 Electroless Composite Coatings, Surf. Interface Anal., 2012, 44, p 450–45510.1002/sia.3825 ↗
38. Z. Ma, J. Wang, Q. Liu, and J. Yuan, Microwave Absorption of Electroless Ni-Co-P-Coated SiO2 Powder, Appl. Surf. Sci., 2009, 255, p 6629–663310.1016/j.apsusc.2009.02.058 ↗
39. A. Abdel Aal, A. Shaaban and Z. Abdel Hamid, Nanocrystalline Soft Ferromagnetic Ni-Co-P Thin Film on Al Alloy by Low Temperature Electroless Deposition, Appl. Surf. Sci., 2008, 254, p 1966–197110.1016/j.apsusc.2007.08.017 ↗
40. G.M. Gao, H.F. Zou, S.C. Gan, Z.J. Liu, B.C. An, J.J. Xu, and G.H. Li, Preparation and Properties of Silica Nanoparticles from Oil Shale Ash, Powder Technol., 2009, 191, p 47–5110.1016/j.powtec.2008.09.006 ↗
41. D. Seifzadeh and E. Golmoghani-Ebrahimi, Formation of Novel and Crack Free Nanocomposites Based on Sol Gel Process for Corrosion Protection of Copper, Surf. Coat. Technol., 2012, 210, p 103–11210.1016/j.surfcoat.2012.08.073 ↗
42. J.N. Balaraju and K.S. Rajam, Electroless Deposition and Characterization of High Phosphorus Ni-P-Si3N4 Composite Coatings, Int. J. Electrochem. Sci., 2007, 2, p 747–76110.1016/S1452-3981(23)17109-4 ↗
43. Y.W. Song, D.Y. Shan, and E.H. Han, High Corrosion Resistance of Electroless Composite Plating Coatings on AZ91D Magnesium Alloys, Electrochim. Acta, 2008, 53, p 2135–214310.1016/j.electacta.2007.09.026 ↗
44. J.N. Balaraju, T.S.N. Sankara Narayanan, and S.K. Seshadri, Structure and Phase Transformation Behaviour of Electroless Ni-P Composite Coatings, Mater. Res. Bull., 2006, 41, p 847–86010.1016/j.materresbull.2005.09.024 ↗
45. Y. Huang, K. Shi, Z. Liao, Y. Wang, L. Wang, and F. Zhu, Studies of Electroless Ni-Co-P Ternary Alloy on Glass Fibers, Mater. Lett., 2007, 61, p 1742–174610.1016/j.matlet.2006.07.122 ↗
46. W.L. Liu, S.H. Hsieh, W.J. Chen, and Y.C. Hsu, Growth Behavior of Electroless Ni-Co-P Deposits on Fe, Appl. Surf. Sci., 2009, 255, p 3880–388310.1016/j.apsusc.2008.10.073 ↗
47. S. Zhang, Q. Li, X. Yang, X. Zhong, Y. Dai, and F. Luo, Corrosion Resistance of AZ91D Magnesium Alloy with Electroless Plating Pretreatment and Ni-TiO2 Composite Coating, Mater. Charact., 2010, 61, p 269–27610.1016/j.matchar.2009.10.006 ↗
48. D. Seifzadeh, S. Hamzedoust-Hasankiadeh and A.N. Shamkhali, Electrochemical and DFT studies of 8-hydroxyquinoline as corrosion inhibitor for AZ61 magnesium alloy in acidic media, Prot. Met. Phys. Chem. Surf., 49, p 229–23910.1134/S2070205113020123 ↗
49. Z.C. Wang, F. Jia, L. Yu, Z.B. Qi, Y. Tang, and G.L. Song, Direct Electroless Nickel-Boron Plating on AZ91D Magnesium Alloy, Surf. Coat. Technol., 2012, 206, p 3676–368510.1016/j.surfcoat.2012.03.020 ↗
50. J.N. Balaraju, T.S.N. Sankara Narayanan, and S.K. Seshadri, Evaluation of the Corrosion Resistance of Electroless Ni-P and Ni-P Composite Coatings by Electrochemical Impedance Spectroscopy, J. Solid State Electrochem., 2011, 5, p 334–33810.1007/s100080000159 ↗
51. D. Seifzadeh, H. Basharnavaz, and A. Bezaatpour, A Schiff Base Compound as Effective Corrosion Inhibitor for Magnesium in Acidic Media, Mater. Chem. Phys., 2013, 138, p 794–80210.1016/j.matchemphys.2012.12.063 ↗
52. L. Zeng, S. Yang, W. Zhang, Y. Guo, and C. Yan, Preparation and Characterization of a Double-Layer Coating on Magnesium Alloy AZ91D, Electrochim. Acta, 2010, 55, p 3376–338310.1016/j.electacta.2010.01.041 ↗
53. C. Moreno, S. Hernández, J.J. Santana, J. González-Guzmán, R.M. Souto, and S. González, Characterization of Water Uptake by Organic Coatings Used for the Corrosion Protection of Steel as Determined from Capacitance Measurements, Int. J. Electrochem. Sci., 2012, 7, p 8444–845710.1016/S1452-3981(23)18006-0 ↗
54. Y.W. Song, D.Y. Shan, and E.H. Han, Comparative Study on Corrosion Protection Properties of Electroless Ni-P-ZrO2 and Ni-P Coatings on AZ91D Magnesium Alloy, Mater. Corros., 2007, 58, p 506–51010.1002/maco.200604033 ↗