journal article·2014-02

The Effect of Copper Addition on the Fluidity and Viscosity of an Al-Mg-Si Alloy

A. Heidarzadeh, M. Emamy, A. Rahimzadeh, R. Soufi, D. Sohrabi Baba Heidary, Sh. Nasibi

Publisher page

Abstract

This study was undertaken to investigate the effect of Cu addition on the fluidity and viscosity of Al-%15Mg2Si in-situ metal matrix composite. The flowability of the composites was studied by measuring strip fluidity, cast in a permanent mold. The effect of casting parameters such as casting and mold temperatures on fluidity was studied. After obtaining an optimum condition for casting and mold temperatures, the effect of Cu addition on the fluidity and viscosity was studied. DSC thermal analysis was applied for studying the effect of Cu on solidification characteristics. Also, composites were characterized by optical and scanning electron microscopy (SEM). The results showed that casting fluidity of composites increases with the increase of mold and melt temperatures, but decreases with increase of Cu addition. Similarly, the viscosity of composites was increased by adding Cu content. The main effect of Cu was on the solidification mode.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Aluminum Alloy Microstructure Properties · Aluminum Alloys Composites Properties · Metallurgy and Material Forming

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (33)

Show source-provided references
1. Ch. Li, J. Hou, D. Zhao, Y. Wu, and X. Liu, Thermodynamic Evaluation of Al-Mg2Si with Addition of Ni, Mater. Lett., 2012, 68, p 255–257 (in English)10.1016/j.matlet.2011.10.074 ↗
2. S.E. Vaziri Yeganeh, A. Razaghian, and M. Emamy, The Influence of Cu-15P Master Alloy on the Microstructure and Tensile Properties of Al-25 wt% Mg2Si Composite Before and After Hot-Extrusion, Mater. Des., 2013, 566, p 1–7 (in English)
3. M. Emamy, M. Khodadadi, A. Honarbakhsh Raouf, and N. Nasiri, The Influence of Ni Addition and Hot-Extrusion on the Microstructure and Tensile Properties of Al-15%Mg2Si Composite, Mater. Des., 2013, 46, p 381–390 (in English)10.1016/j.matdes.2012.10.005 ↗
4. M. Emamy, A.R. Emami, R. Khorshidi, and M.R. Ghorbani, The Effect of Fe-Rich Intermetallics on the Microstructure, Hardness and Tensile Properties of Al-Mg2Si Die-Cast Composite, Mater. Des., 2013, 46, p 881–888 (in English)10.1016/j.matdes.2012.11.041 ↗
5. D.J. Chakrabarti and D.E. Laughlin, Phase Relations and Precipitation in Al-Mg-Si Alloys with Cu Additions, Prog. Mater Sci., 2004, 49, p 389–410 (in English)10.1016/S0079-6425(03)00031-8 ↗
6. M. Emamy, A.R. Emami, and K. Tavighi, The Effect of Cu Addition and Solution Heat Treatment on the Microstructure, Hardness and Tensile Properties of Al-15%Mg2Si-0.15%Li Composite, Mater. Sci. Eng. A, 2013, 576, p 36–44 (in English)10.1016/j.msea.2013.03.066 ↗
7. M. Emamy, N. Nemati, and A. Heidarzadeh, The Influence of Cu Rich Intermetallic Phases on the Microstructure, Hardness and Tensile Properties of Al-15% Mg2Si Composite, Mater. Sci. Eng. A, 2010, 527(12), p 2998–3004 (in English)10.1016/j.msea.2010.01.063 ↗
8. A. Palta, Y. Sun, and H. Ahlatci, Effect of Copper Addition on Wear and Corrosion Behaviours of Mg2Si Particle Reinforced Composites, Mater. Des., 2012, 36, p 451–458 (in English)10.1016/j.matdes.2011.11.052 ↗
9. N. Zheng, H.Y. Wang, W. Wang, Z.H. Gu, D. Li, and Q.C. Jiang, Invalidation of KBF4 Modification on the Primary Mg2Si in Mg-Si Alloys by Al Addition, J. Alloy. Compd., 2008, 459(1–2), p L8–L12 (in English)10.1016/j.jallcom.2007.04.263 ↗
10. J. Zhang, Z. Fan, Y.Q. Wang, and B.L. Zhou, Effect of Cooling Rate on the Microstructure of Hypereutectic Al-Mg2Si Alloys, J. Mater. Sci. Lett., 2000, 19(20), p 1825–1828 (in English)10.1023/A:1006702709371 ↗
11. Ch. Li, X. Liu, and Y. Wu, Refinement and Modification Performance of Al-P Master Alloy on Primary Mg2Si in Al-Mg-Si Alloys, J. Alloy. Compd., 2008, 565(1–2), p 145–150 (in English)
12. Q.D. Qin, Y.G. Zhao, C. Liu, P.J. Cong, and W. Zhou, Strontium Modification and Formation of Cubic Primary Mg2Si Crystals in Mg2Si/Al Composite, J. Alloy. Compd., 2008, 454(1–2), p 142–1146 (in English)10.1016/j.jallcom.2006.12.074 ↗
13. Y.G. Zhao, Q.D. Qin, W. Zhou, and Y.H. Liang, Microstructure of the Ce-Modified In Situ Mg2Si/Al-Si-Cu Composite, J. Alloy. Compd., 2005, 389(1–2), p L1–L4 (in English)10.1016/j.jallcom.2004.08.003 ↗
14. J. Zhang, Z. Fan, Y.Q. Wang, and B.L. Zhou, Microstructural Development of Al-15wt.%Mg2Si In Situ Composite with Mischmetal Addition, Mater. Sci. Eng. A, 2000, 281(1–2), p 104–112 (in English)10.1016/S0921-5093(99)00732-7 ↗
15. Y.G. Zhao, Q.D. Qin, Y.Q. Zhao, Y.H. Liang, and Q.C. Jiang, In Situ Mg2Si/Al-Si Composite Modified by K2TiF6, Mater. Lett., 2004, 58(16), p 2192–2194 (in English)10.1016/j.matlet.2004.01.016 ↗
16. W. Prukkanona, N. Srisukhumbowornchaia, and Ch. Limmaneevichitrb, Influence of Sc Modification on the Fluidity of An A356 Aluminum Alloy, J. Alloy. Compd., 2009, 487, p 453–457 (in English)10.1016/j.jallcom.2009.07.169 ↗
17. K.R. Ravi, R.M. Pillai, K.R. Amaranathan, B.C. Pai, and M. Chakaraborty, Fluidity of Aluminium Alloys and Composites: A Review, J. Alloy. Compd., 2008, 456(1–2), p 201–210 (in English)10.1016/j.jallcom.2007.02.038 ↗
18. M.D. Sabatino and L. Arnberg, Fluidity of Aluminum Foundry Alloys, Trans. Indian. Inst. Met., 2009, 62(4–5), p 321–325 (in English)10.1007/s12666-009-0049-2 ↗
19. M.D. Sabatino, S. Shankar, D. Apelian, Influence of Temperature and Alloying Elements on Fluidity of Al-Si Alloys, Shape Casting the John Campbell Symposium, 2005, p 193–204 (in English)
20. F. Pan, M. Yang, and L. Cheng, Effects of Minor Scandium on As-cast Microstructure, Mechanical Properties and Casting Fluidity of ZA84 Magnesium Alloy, Mater. Sci. Eng. A, 2010, 527(4–5), p 1074–1081 (in English)10.1016/j.msea.2009.09.025 ↗
21. R. Khorshidi, A. Honarbakhsh Raouf, M. Emamy, and J. Campbell, The Study of Li Effect on the Microstructure and Tensile Properties of Cast Al-Mg2Si Metal Matrix Composite, J. Alloy. Compd., 2011, 509(37), p 9026–9033 (in English)10.1016/j.jallcom.2011.07.012 ↗
22. H.R. Lashgari, M. Emamy, A. Razaghian, and A.A. Najimi, The Effect of Strontium on the Microstructure, Porosity and Tensile Properties of A356-10%B4C Cast Composite, Mater. Sci. Eng. A, 2009, 517(1–2), p 170–179 (in English)10.1016/j.msea.2009.03.072 ↗
23. S.G. Shabestari and H. Moemeni, Effect of Copper and Solidification Conditions on the Microstructure and Mechanical Properties of Al-Si-Mg Alloys, J. Mater. Process. Technol., 2004, 153–154, p 193–198 (in English)10.1016/j.jmatprotec.2004.04.302 ↗
24. W. Qudong, L. Yizhen, Z. Xiaoqin, D. Wenjiang, Z. Yanping, L. Qinghua, and L. Jie, Study on the Fluidity of AZ91 + xRE Magnesium Alloy, Mater. Sci. Eng. A, 1999, 271(1–2), p 109–115 (in English)10.1016/S0921-5093(99)00185-9 ↗
25. Q. Hua, D. Gao, H. Zhang, Y. Zhang, and Q. Zhai, Influence of Alloy Elements and Pouring Temperature on the Fluidity of Cast Magnesium Alloy, Mater. Sci. Eng. A, 2007, 444(1–2), p 69–74 (in English)10.1016/j.msea.2006.08.060 ↗
26. Y.D. Kwon and Z.H. Lee, The Effect of Grain Refining and Oxide Inclusion on the Fluidity of Al-/4.5Cu-0.6Mn and A356 Alloys, Mater. Sci. Eng. A, 2003, 360(1–2), p 372–376 (in English)10.1016/S0921-5093(03)00504-5 ↗
27. K.L. Sahoo and C.S. Sivaramakrishnan, Some Studies on Al-8.3Fe-0.8V-0.9Si Alloy for Near Net Shape Casting, J. Mater. Process. Technol., 2003, 135(2–3), p 253–257 (in English)10.1016/S0924-0136(02)00905-6 ↗
28. A.M. Samuel, H. Liu, and F.H. Samuel, On the Castability of A1-Si/SiC Particle Reinforced Metal Matrix Composites: Factors Affecting Fluidity and Soundness, Compos. Sci. Technol., 1993, 49(1), p 1–12 (in English)10.1016/0266-3538(93)90016-A ↗
29. N. Eisuke, A. Koichi, R. Atsuya, and H. Sadato, Some Basic Research for Thin-Wall Casting Technology, J. Mater. Process. Technol., 1997, 63(1–3), p 779–783 (in English)10.1016/S0924-0136(96)02723-9 ↗
30. D. Sohrabi Baba Heidary and F. Aklaghi, Experimental Investigation on the Rheological Behavior of Hypereutectic Al-Si Alloys by a Precise Rotational Viscometer, Metall. Mater. Trans. A, 2010, 41(13), p 3435–3442 (in English)10.1007/s11661-010-0420-2 ↗
31. D. Sohrabi Baba Heidary and F. Akhlaghi, Theoretical and Experimental Study on Settling of SiC Particles in Composite Slurries of Aluminum A356/SiC, Acta Mater., 2011, 59(59), p 4556–4568 (in English)10.1016/j.actamat.2011.03.077 ↗
32. D. Sohrabi Baba Heidary and F. Akhlaghi, Rheological Behavior of Molten Al-SiC Slurries and Comparison of Their Behavior with Metallic Slurries, Met. Mater. Int., 2013, 19(4), p 767–775 (in English)10.1007/s12540-013-4016-4 ↗
33. M.C. Flemings, Solidification Processing, McGraw-Hill Inc, London, 1974, p 84 (in English)