journal article·2014-04Open access

Electrochemical and Sulfide Stress Corrosion Cracking Behaviors of Tubing Steels in a H2S/CO2 Annular Environment

Z. Y. Liu, X. Z. Wang, R. K. Liu, C. W. Du, X. G. Li

Abstract

The electrochemical and sulfide stress corrosion cracking (SSCC) behaviors of 13Cr stainless steel and P110 steel were investigated in a simulated acidic annular environment with low-temperature and high-pressure H2S/CO2 using electrochemical methods, U-bend immersion tests, and scanning electron microscopy. In the solution containing high pressure CO2, 13Cr, and P110 steels exhibited general corrosion and severe pitting, respectively. Compared with sweet corrosion, additional H2S in the solution enhanced the corrosion of 13Cr steel but inhibited the corrosion of P110 steel. By contrast, in a solution containing 4 MPa CO2 and different $$ {P}_{{{\text{H}} 2 {\text{S}}}}$$ (0-0.3 MPa), the susceptibility of both 13Cr stainless steel and P110 steel toward SSCC was significantly promoted by increases in H2S partial pressure. The 13Cr stainless steel exhibited higher susceptibility toward SSCC than P110 steel under a H2S/CO2 environment but lower susceptibility under a pure CO2 environment.
Source: openalex_inverted_index · Quality: baseline

Research context

OpenAlex topics: Corrosion Behavior and Inhibition · Hydrogen embrittlement and corrosion behaviors in metals · Concrete Corrosion and Durability

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (31)

Show source-provided references
1. R.A. Carneiro, R.C. Ratnapuli, and V.F.C. Lins, The Influence of Chemical Composition and Microstructure of API, Linepipe Steels on Hydrogen Induced Cracking and Sulfide Stress Corrosion Cracking, Mater. Sci. Eng. A, 2003, 357(1-2), p 10410.1016/S0921-5093(03)00217-X ↗
2. W.F. Li, Y.J. Zhou, and Y. Xue, Corrosion Behavior of 110S Tube Steel in Environments of High H2S and CO2 Content, J. Iron. Steel Res. Int., 2012, 19(12), p 5910.1016/S1006-706X(13)60033-3 ↗
3. T. Omura, K. Kobayashi, and M. Ueda, SSC Resistance of High Strength Low Alloy Steel OCTG in High Pressure H2S Environment, NACE, Atlanta, GA, 2009, Corrosion/2009, Paper No. 0910210.5006/C2009-09102 ↗
4. S. Punpruk, Y. Gunaltun, and S. Daopiset, Sulphide Stress Cracking (SSC) Resistance of 13%Cr and Super 13%Cr Stainless Steels Below pH 3.5 in H2S Environment, NACE, Atlanta, GA, 2009, Corrosion/2009, Paper No. 0929810.5006/C2009-09298 ↗
5. T. Hara and H. Asahi, Conditions Under Which Cracks Occur in Modified 13% Chromium Steel in Wet Hydrogen Sulfide Environments, Corrosion, 2000, 56(5), p 53310.5006/1.3280558 ↗
6. X.H. Zhao, Y. Han, Z.Q. Bai, and B. Wei, The Experiment Research of Corrosion Behavior About Ni-based Alloys in Stimulant Solution Containing H2S/CO2, Electrochim. Acta, 2011, 56, p 772510.1016/j.electacta.2011.05.116 ↗
7. S. Nesic, Key Issues Related to Modeling of Internal Corrosion of Oil and Gas Pipelines—A Review, Corros. Sci., 2007, 49(12), p 430810.1016/j.corsci.2007.06.006 ↗
8. H.V. Wang, and K. Allan, Internal Pipeline Corrosion Study on the Changes from Oil to Gas production, Trinidad and Tobago Energy Resources Conference, 2010, Port of Spain, Trinidad. Society of Petroleum Engineers10.2118/132854-MS ↗
9. J. McKennis, N. Bae, M. Kimura, K. Shimamoto, and H.D. Sato, A New Chemical Mechanistic Postulate Regarding Annular Environmentally Assisted Cracking (AEAC)—Importance of Cations and Key Contaminants in Packer Fluids in Cracking of Martensitic Stainless Steel, NACE, New Orleans LA, 2008, Corrosion/2008, Paper No. 0848310.5006/C2008-08483 ↗
10. J.S. McKennis, N. Bae, E.J. Termine, K. Shimamoto, and M. Kimura, Chemistry and Mechanisms of Completion/Packer Fluids: Annular Environmentally Assisted Cracking (AEAC) of Martensitic Stainless Steel Tubing: Misconceptions Regarding the Chemical Role of Completion/Packer Fluids, SPE International Symposium on Oilfield Chemistry, The Woodlands. TX, 200910.2118/121433-MS ↗
11. J. McKennis, N. Sook-Bae, E.J. Termine, K. Shimamoto, and M. Kimura, Misconceptions Regarding the Chemical Role of Completion/Packer Fluids in Annular Environmentally Assisted Cracking of Martensitic Stainless Steel Tubing, SPE, 2010, 15(4), p 110410.2118/120084-PA ↗
12. J.S. McKennis, N. Bae, and E.J. Termine, Carbon Dioxide Corrosion When Least Expected: Importance of Carbonate Chemistry in Stress Corrosion Cracking on the External Surfaces of Martensitic Stainless-Steel Production Tubing and Low-Alloy Carbon Steel Pipeline. SPE Annual Technical Conference and Exhibition, Florence, Italy, 201010.2118/135217-MS ↗
13. API Spec 5CT-2005. Specification for Casing and Tubing, API, 2005
14. Y.D. Cai, P.C. Guo, D.P. Liu, S.Y. Chen, and J.L. Liu, Comparative Study on CO2 Corrosion Behavior of N80, P110, X52 and 13Cr Pipe Lines in Simulated Stratum Water, Sci. China, 2010, 53(9), p 234210.1007/s11431-010-3093-6 ↗
15. C.Q. Ren, D.X. Liu, Z.Q. Bai, and T.H. Li, Corrosion Behavior of Oil Tube Steel in Simulant Solution with Hydrogen Sulfide and Carbon Dioxide, Mater. Chem. Phys., 2005, 93(2-3), p 30510.1016/j.matchemphys.2005.03.010 ↗
16. M.E. Olvera-Martinez, J. Mendoza-Flores, F.J. Rodriguez-Gomez, M.E. Palomar-Pardave, and J. Genesca, Effects of turbulent flow on the corrosion inhibition properties of 2-mercaptobenz imidazole, Mater. Corros., 2013, 64(6), p 52210.1002/maco.201106323 ↗
17. L.M. Rivera-Grau, M. Casales, and I. Regla, H2S Corrosion Inhibition of Carbon Steel by a Coconut-Modified Imidazoline, Int. J. Electrochem. Sci., 2012, 7, p 1239110.1016/S1452-3981(23)16553-9 ↗
18. Z.Y. Liu, C.F. Dong, X.G. Li, Q. Zhi, and Y.F. Cheng, Stress Corrosion Cracking of 2205 Duplex Stainless Steel in H2S-CO2 Environment, J. Mater. Sci., 2009, 44(16), p 422810.1007/s10853-009-3520-x ↗
19. G.A. Zhang, Y. Zeng, X.P. Guo, F. Jiang, D.Y. Shi, and Z.Y. Chen, Electrochemical Corrosion Behavior of Carbon Steel Under Dynamic High Pressure H2S/CO2 Environment, Corros. Sci., 2012, 65, p 3710.1016/j.corsci.2012.08.007 ↗
20. J. Zhang, Z.L. Wang, Z.M. Wang, and X. Han, Chemical Analysis of the Initial Corrosion Layer on Pipeline Steels in Simulated CO2-Enhanced Oil Recovery Brines, Corros. Sci., 2012, 65, p 39710.1016/j.corsci.2012.08.045 ↗
21. M. Nobakht, S. Moghadam, and Y.G. Gu, Effects of Viscous and Capillary Forces on CO2 Enhanced Oil Recovery under Reservoir Conditions, Energy Fuel, 2007, 21(6), p 346910.1021/ef700388a ↗
22. F.M. Alabbas, C. Williamson, S.M. Bhola, J.R. Spear, D.L. Olson, B. Mishra, and A.E. Kakpovbia, Influence of Sulfate Reducing Bacterial Biofilm on Corrosion Behavior of Low-Alloy, High-Strength Steel (API-5L X80), Int. Biodeterioration Biodegrad., 2013, 78, p 3410.1016/j.ibiod.2012.10.014 ↗
23. F. Kuang, J. Wang, L. Yan, and D. Zhang, Effects of Sulfate-Reducing Bacteria on the Corrosion Behavior of Carbon Steel, Electrochim. Acta, 2007, 52(20), p 608410.1016/j.electacta.2007.03.041 ↗
24. Z.F. Yin, W.Z. Zhao, Z.Q. Bai, Y.R. Feng, and W.J. Zhou, Corrosion Behavior of SM 80SS Tube Steel in Stimulant Solution Containing H2S and CO2, Electrochim. Acta, 2008, 53(10), p 369010.1016/j.electacta.2007.12.039 ↗
25. C.S. Zhou, S.Q. Zheng, C.F. Chen, and G.W. Lu, The Effect of the Partial Pressure of H2S on the Permeation of Hydrogen in Low Carbon Pipeline Steel, Corros. Sci., 2013, 67, p 18410.1016/j.corsci.2012.10.016 ↗
26. B.F.M. Pots, R.C. John, I.J. Rippon, M.J.J.S. Thomas, S.D. Kapusta, M.M. Girgis, T. Whitham, Improvements on de Waard-Milliams Corrosion Prediction and Application to Corrosion Management, NACE Corrosion/2002, Denver, CO, 7-11 April, 2002, Paper No. 235, p 110.5006/C2002-02235 ↗
27. H.Y. Ma, X.L. Cheng, G.Q. Li, and S.H. Chen, The Influence of Hydrogen Sulfide on Corrosion of Iron Under Different Conditions, Corros. Sci., 2000, 42, p 166910.1016/S0010-938X(00)00003-2 ↗
28. Y.S. Choi, S. Nesic, and S. Ling, Effect of H2S on the CO2 Corrosion of Carbon Steel in Acidic Solutions, Electrochim. Acta, 2011, 56, p 175210.1016/j.electacta.2010.08.049 ↗
29. D.A. Lopez, T. Perez, and S.N. Simison, The Influence of Microstructure and Chemical Composition of Carbon and Low Alloy Steels in CO2 Corrosion. A State-of-the-art Appraisal, Mater. Des., 2003, 24, p 56110.1016/S0261-3069(03)00158-4 ↗
30. E. Gulbrandsen, R. Nyborg, T. Løland, and K. Nisancioglu. Effect of Steel Microstructure and Composition on Inhibition of CO2 Corrosion. NACE Houston TX, 2000, Corrosion/2000, Paper No. 0002310.5006/C2000-00023 ↗
31. L.D. Paolinelli, T. Perez, and S.N. Simison, The Effect of Pre-corrosion and Steel Microstructure on Inhibitor Performance in CO2 Corrosion, Corros. Sci., 2008, 50, p 245610.1016/j.corsci.2008.06.031 ↗