Compressive Properties and Energy Absorption of Aluminum Foams with a Wide Range of Relative Densities

Quasi-static uniaxial compressive experiments were conducted on aluminum foams with a wide range of relative densities (0.134-0.472). The compressive properties and energy absorption capacity were systematically characterized and compared in a more suitable way. The compressive stress instead of compressive strain achieved during energy absorption process was taken into consideration. The results show that aluminum foam is not a kind of energy absorption materials with a stationary plateau region at the plastic deformation stage. There exists a strain hardening phenomenon which makes the stress–strain curve incline at this stage. For every aluminum foam with certain relative density, there exists an optimal stress. Under its optimal stress condition, the foam can absorb the maximum energy compared to foams with whatever different relative densities. The optimal stress and corresponding maximum energy absorption capacity increase with the increase in the foam’s relative density.