journal article·2011-11

Optimization of Tribological Properties in Aluminum Hybrid Metal Matrix Composites Using Gray-Taguchi Method

S. Dharmalingam, R. Subramanian, K. Somasundara Vinoth, B. Anandavel

Publisher page

Abstract

This article investigates the optimization of dry sliding performances on the aluminum hybrid metal matrix composites using gray relational analysis in the Taguchi method. Different loads, sliding speeds and varying percentage of molybdenum disulfide are selected as control factors. The multiple responses to evaluate the dry sliding performances are specific wear rate and coefficient of friction. Using a pin-on-disk apparatus, the volume loss and frictional force are measured. Based on gray relational analysis, the optimum level parameters for specific wear rate and coefficient of friction have been identified. An L27 orthogonal array was employed for the experimental design. Analysis of Variance (ANOVA) had given the impact of individual factors and interactions on the specific wear rate as well as the coefficient of friction. The results indicated that the three test parameters had a significant role in controlling the friction and wear behavior of composites. Interaction of the control factors showed the sizable influence on tribological performance. Using Scanning Electron Microscopy (SEM) the wear surface morphology and wear mechanism of the composites have been investigated.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Aluminum Alloys Composites Properties · Advanced ceramic materials synthesis · Tribology and Wear Analysis

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (38)

Show source-provided references
1. D.B. Miracle, Metal Matrix Composites—From Science to Technological Significance, Compos. Sci. Technol., 2005, 65, p 2526–254010.1016/j.compscitech.2005.05.027 ↗
2. G.J. Howell and A. Ball, Dry Sliding Wear of Particulate-Reinforced Aluminium Alloys Against Automobile Friction Materials, Wear, 1995, 181–183(1), p 379–39010.1016/0043-1648(95)90045-4 ↗
3. R.K. Uyyuru, M.K. Surappa, and S. Brusethaug, Tribological Behavior of Al-Si-SiCp Composites/Automobile Brake Pad System Under Dry Sliding Conditions, Tribol. Int., 2007, 40, p 365–37310.1016/j.triboint.2005.10.012 ↗
4. A.T. Alpas and J. Zhang, Effect of SiC Particulate Reinforcement on the Dry Sliding Wear of Aluminium-Silicon Alloys (A356), Wear, 1992, 155, p 83–10410.1016/0043-1648(92)90111-K ↗
5. R.N. Rao, S. Das, D.P. Mondal, and G. Dixit, Dry Sliding Wear Behaviour of Cast High Strength Aluminium Alloy (Al-ZN-Mg) and Hard Particle Composites, Wear, 2009, 267, p 1688–169510.1016/j.wear.2009.06.034 ↗
6. Y. Iwai, T. Honda, T. Miyajima, Y. Iwasaki, M.K. Surappa, and J.F. Xu, Dry Sliding Wear Behavior of Al2O3 Fiber Reinforced Aluminum Composites, Compos. Sci. Technol., 2000, 60, p 1781–178910.1016/S0266-3538(00)00068-3 ↗
7. O. Yılmaz and S. Buytoz, Abrasive Wear of Al2O3-Reinforced Aluminium-Based MMCs, Compos. Sci. Technol., 2001, 61, p 2381–239210.1016/S0266-3538(01)00131-2 ↗
8. S. Das, S. Das, and K. Das, Abrasive Wear of Zircon Sand and Alumina Reinforced Al-4.5 wt.%Cu Alloy Matrix Composites—A Comparative Study, Compos. Sci. Technol., 2007, 67, p 746–75110.1016/j.compscitech.2006.05.001 ↗
9. H. Akbulut, M. Durman, and F. Yilmaz, Dry Wear and Friction Properties of δ-Al2O3 Short Fiber Reinforced Al-Si (LM 13) Alloy Metal Matrix Composites, Wear, 1998, 215, p 170–17910.1016/S0043-1648(97)00237-8 ↗
10. A.P. Sannino and H.J. Rack, Dry Sliding Wear of Discontinuously Reinforced Aluminum Composites: Review and Discussion, Wear, 1995, 189, p 1–1910.1016/0043-1648(95)06657-8 ↗
11. S.V. Prasad and R. Asthana, Aluminum Metal-Matrix Composites for Automotive Applications: Tribological Considerations, Tribol. Lett., 2004, 17(3), p 445–45310.1023/B:TRIL.0000044492.91991.f3 ↗
12. P. Deonath and P.K. Rohatgi, Cast Aluminium Alloy Composites Containing Copper-Coated Ground Mica Particles, J. Mater. Sci., 1981, 16, p 1599–160610.1007/BF02396877 ↗
13. A.K. Jha, T.K. Dan, S.V. Prasad, and P.K. Rohatgi, Aluminium Alloy-Solid Lubricant Talc Particle Composites, J. Mater. Sci., 1986, 21, p 3681–368510.1007/BF02403021 ↗
14. C.S. Ramesh, R. Noor Ahmed, M.A. Mujeebu, and M.Z. Abdullah, Development and Performance Analysis of Novel Cast Copper-SiC-Gr Hybrid Composites, Mater. Des., 2009, 30, p 1957–196510.1016/j.matdes.2008.09.005 ↗
15. K.H.W. Seah, S.C. Sharma, B.M. Girish, and S.C. Lim, Wear Characteristics of As-cast ZA-27/Graphite Particulate Composites, Mater. Des., 1996, 17(2), p 63–6710.1016/S0261-3069(96)00033-7 ↗
16. K. Naplocha and K. Granat, Dry Sliding Wear of Al/Saffil/C Hybrid Metal Matrix Composites, Wear, 2008, 265, p 1734–174010.1016/j.wear.2008.04.006 ↗
17. A. Daoud, T. El-Bitar, and A.A. El-Azim, Tensile and Wear Properties of Rolled Al5Mg-Al2O3 or C Particulate Composites, J. Mater. Eng. Perform., 2003, 12, p 390–39710.1361/105994903770342908 ↗
18. B.K. Yen and T. Ishihara, Effect of Humidity on Friction and Wear of Al-Si Eutectic Alloy and A1-Si Alloy-Graphite Composites, Wear, 1996, 198, p 169–17510.1016/0043-1648(96)06955-4 ↗
19. S. Dhanasekaran and R. Gnanamoorthy, Dry Sliding Friction and Wear Characteristics of Fe-C-Cu Alloy Containing Molybdenum Disulphide, Mater. Des., 2007, 28, p 1135–114110.1016/j.matdes.2006.01.030 ↗
20. T. Morimoto, Effect of Molybdenum Disulphide Upon the Friction and Wear in Ceramic-Steel Pair, Tribol. Int., 1997, 30(12), p 871–87910.1016/S0301-679X(97)00074-1 ↗
21. H. Kato, M. Takama, Y. Iwai, K. Washida, and Y. Sasaki, Wear and Mechanical Properties of Sintered Copper-Tin Composites Containing Graphite or Molybdenum Disulfide, Wear, 2003, 255, p 573–57810.1016/S0043-1648(03)00072-3 ↗
22. S. Basavarajappa, G. Chandramohan, and J. Paulo Davim, Application of Taguchi Techniques to Study Dry Sliding Wear Behaviour of Metal Matrix Composites, Mater. Des., 2007, 28, p 1393–139810.1016/j.matdes.2006.01.006 ↗
23. O.P. Modi, R.P. Yadav, D.P. Mondal, R. Dasgupta, S. Das, and A.H. Yegneswaran, Abrasive Wear Behaviour of Zinc-Aluminium Alloy—10% Alumina Composite Through Factorial Design of Experiment, J. Mater. Sci., 2001, 36, p 1601–160710.1023/A:1017523214073 ↗
24. Y. Sahin, The Prediction of Wear Resistance Model for the Metal Matrix Composites, Wear, 2005, 258, p 1717–172210.1016/j.wear.2004.11.024 ↗
25. Y. Sahin, Tribological Behaviour of Metal Matrix and Its Composite, Mater. Des., 2007, 28, p 1348–135210.1016/j.matdes.2006.01.032 ↗
26. S. Kumar and V. Balasubramanian, Developing a Mathematical Model to Evaluate Wear Rate of AA7075/SiCp Powder Metallurgy Composites, Wear, 2008, 264, p 1026–103410.1016/j.wear.2007.08.006 ↗
27. J. Deng, Introduction to Grey System, J. Grey Syst., 1989, 1(1), p 1–24
28. J. Deng, Control Problems of Grey Systems, Syst. Control Lett., 1982, 5, p 288–294
29. Z.A. Khan, S. Kamaruddin, and A.N. Siddiquee, Feasibility Study of Use of Recycled High Density Polyethylene and Multiresponse Optimization of Injection Moulding Parameters Using Combined Grey Relational and Principal Component Analyses, Mater. Des., 2010, 31, p 2925–293110.1016/j.matdes.2009.12.028 ↗
30. A.K. Sood, R.K. Ohdar, and S.S. Mahapatra, Improving Dimensional Accuracy of Fused Deposition Modelling Processed Part Using Grey Taguchi Method, Mater. Des., 2009, 30, p 4243–425210.1016/j.matdes.2009.04.030 ↗
31. P. Sahoo and S.K. Pal, Tribological Performance Optimization of Electroless Ni-P Coatings Using the Taguchi Method and Grey Relational Analysis, Tribol. Lett., 2007, 28, p 191–20110.1007/s11249-007-9264-3 ↗
32. Z. Peng and T.B. Kirk, Wear Particle Classification in a Fuzzy Grey System, Wear, 1999, 225–229, p 1238–124710.1016/S0043-1648(98)00400-1 ↗
33. C.P. Fung, Manufacturing Process Optimization for Wear Property of Fiber-Reinforced Polybutylene Terephthalate Composites with Grey Relational Analysis, Wear, 2003, 254, p 298–30610.1016/S0043-1648(03)00013-9 ↗
34. P.J. Ross, Taguchi Technique for Quality Engineering, McGraw-Hill, New York, 1988
35. R.K. Roy, A Primer on Taguchi Method, Van Nostrad Reinhold, New York, 1990
36. N. Tosun, Determination of Optimum Parameters for Multi-Performance Characteristics in Drilling by Using Grey Relational Analysis, Int. J. Adv. Manuf. Technol., 2006, 28, p 450–45510.1007/s00170-004-2386-y ↗
37. H.J. Kim, A. Emge, S. Karthikeyan, and D.A. Rigney, Effects of Tribooxidation on Sliding Behavior of Aluminum, Wear, 2009, 259, p 501–50510.1016/j.wear.2005.01.043 ↗
38. F. Akhlaghi and A. Zare-Bidaki, Influence of Graphite Content on the Dry Sliding and Oil Impregnated Sliding Wear Behavior of Al 2024-Graphite Composites Produced by In Situ Powder Metallurgy Method, Wear, 2009, 266, p 37–4510.1016/j.wear.2008.05.013 ↗