Effect of CeO2 on the Microstructure and Properties of Plasma-Sprayed Al2O3-ZrO2 Ceramic Coatings
Source abstract
Abstract
Al2O3-ZrO2 eutectic ceramic composite coatings with and without CeO2 addition were prepared by atmospheric plasma spraying. The microstructure and properties of the plasma-sprayed Al2O3-ZrO2-CeO2 coating were investigated. The results show that the Al2O3-ZrO2-CeO2 coating contained t-ZrO2, α-Al2O3 and γ-Al2O3 phases. Amorphous phase was found in the Al2O3-ZrO2 and Al2O3-ZrO2-CeO2 coatings, which was determined by the characteristics of the plasma spraying process and the eutectic composition of the composite powder. Compared the Al2O3-ZrO2-CeO2 coating with the Al2O3-ZrO2 coating, it was found that the Al2O3-ZrO2 coating with 4 wt.% CeO2 had lower porosity, more uniform and denser microstructure. The addition of 4 wt.% CeO2 was beneficial to improving the hardness, toughness, bond strength and wear resistance of the Al2O3-ZrO2 coating.
Source: openaire · Quality: candidate unverified · Source record ↗
Research context
OpenAlex topics: High-Temperature Coating Behaviors · Advanced materials and composites · Advanced ceramic materials synthesis
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (44)
Show source-provided references
1. Y.Z. Yang, Y.L. Zhu, Z.Y. Liu, and Y.Z. Chuang, Laser Remelting of Plasma Sprayed Al2O3 Ceramic Coatings and Subsequent Wear Resistance, Mater. Sci. Eng. A, 2000, 291, p 168–17210.1016/S0921-5093(00)00983-7 ↗
2. Z.C. Yang, L.D. Zhu, B. Lin, G.X. Zhang, C.B. Ni, and T.Y. Sui, The Grinding Force Modeling and Experimental Study of ZrO2 Ceramic Materials in Ultrasonic Vibration Assisted Grinding, Ceram. Int., 2019, 45, p 8873–888910.1016/j.ceramint.2019.01.216 ↗
3. Y. Yang, Y. Wang, W. Tian, D.R. Yan, J.X. Zhang, and L. Wang, Nanocomposite Powder with Three-Dimensional Network Structure for Preparing Alumina-Titania Nanocomposite Coating with Advanced Performance, J. Alloys Compd., 2015, 622, p 929–93410.1016/j.jallcom.2014.11.021 ↗
4. S.C. Jambagi and P.P. Bandyopadhyay, Improvement in Tribological Properties of Plasma-Sprayed Alumina Coating upon Carbon Nanotube Reinforcement, J. Mater. Eng. Perform., 2019, 28, p 7347–735810.1007/s11665-019-04482-5 ↗
5. O. Sarikaya, Effect of Some Parameters on Microstructure and Hardness of Alumina Coatings Prepared by the Air Plasma Spraying Process, Surf. Coat. Technol., 2005, 190(2–3), p 388–39310.1016/j.surfcoat.2004.02.007 ↗
6. P. Ctibor, P. Boháč, M. Stranyánek, and R. Čtvrtlík, Structure and Mechanical Properties of Plasma Sprayed Coatings of Titania and Alumina, J. Eur. Ceram. Soc., 2006, 26(16), p 3509–351410.1016/j.jeurceramsoc.2005.12.018 ↗
7. N. Miyazaki and T. Hoshide, Influence of Porosity and Pore Distributions on Strength Properties of Porous Alumina, J. Mater. Eng. Perform., 2018, 27, p 4345–435410.1007/s11665-018-3500-x ↗
8. Q. Wang, C.S. Ramachandran, G.M. Smith, and S. Sampath, Sliding Wear Behavior of Air Plasma Sprayed Al2O3 Coatings Sealed with Aluminum Phosphate, Tribol. Int., 2017, 116, p 431–43910.1016/j.triboint.2017.08.002 ↗
9. J.E. Fernandez, R. Rodriguez, Y.L. Wang, R. Vigande, and A. Rincón, Sliding Wear of a Plasma-Sprayed Al2O3 Coating, Wear, 1995, 181–183, p 417–42510.1016/0043-1648(94)07018-0 ↗
10. M. Szkodo, A. Bień, and M. Antoszkiewicz, Effect of Plasma Sprayed and Laser Re-melted Al2O3 Coatings on Hardness and Wear Properties of Stainless Steel, Ceram. Int., 2016, 42(9), p 11275–1128410.1016/j.ceramint.2016.04.044 ↗
11. Z. Liu, Z.H. Chu, Y.C. Dong, Y. Yang, X.G. Chen, X.J. Kong, and D.R. Yan, The Effect of Metallic Bonding Layer on the Corrosion Behavior of Plasma Sprayed Al2O3 Ceramic Coatings in Simulated Seawater, Vacuum, 2014, 101, p 6–910.1016/j.vacuum.2013.07.039 ↗
12. E. Çelik, A.S. Demirkıran, and E. Avcı, Effect of Grit Blasting of Substrate on the Corrosion Behaviour of Plasma-Sprayed Al2O3 Coatings, Surf. Coat. Technol., 1999, 116–119, p 1061–106410.1016/S0257-8972(99)00238-8 ↗
13. D.R. Yan, J.N. He, J.J. Wu, W.Q. Qiu, and J. Ma, The Corrosion Behaviour of a Plasma Spraying Al2O3 Ceramic Coating in Dilute HCl Solution, Surf. Coat. Technol., 1997, 89(1–2), p 191–195
14. M. Nakamichi and H. Kawamura, Out-of-Pile Characterization of Al2O3 Coating as Electrical Insulator, Fusion Eng. Des., 2001, 58–59, p 719–72310.1016/S0920-3796(01)00543-9 ↗
15. J. Kotlan, R.C. Seshadri, S. Sampath, P. Ctibor, Z. Pala, and R. Musalek, On the Dielectric Strengths of Atmospheric Plasma Sprayed Al2O3, Y2O3, ZrO2–7% Y2O3 and (Ba, Sr)TiO3 Coatings, Ceram. Int., 2015, 41(9), p 11169–1117610.1016/j.ceramint.2015.05.066 ↗
16. A.H. Pakseresht, A.H. Jacadi, E. Ghasali, A. Shahbazkhan, and S. Shakhesi, Evaluation of Hot Corrosion Behavior of Plasma Sprayed Thermal Barrier Coatings with Graded Intermediate Layer and Double Ceramic Top Layer, Surf. Coat. Technol., 2016, 288, p 36–4510.1016/j.surfcoat.2016.01.012 ↗
17. S.K. Jia, Y. Zou, J.Y. Xu, J. Wang, and L. Yu, Effect of TiO2 Content on Properties of Al2O3 Thermal Barrier Coatings by Plasma Spraying, Trans. Nonferrous Met. Soc., 2015, 25(1), p 175–18310.1016/S1003-6326(15)63593-2 ↗
18. S. Widjaja, A.M. Limarga, and T.H. Yip, Oxidation Behavior of a Plasma-Sprayed Functionally Graded ZrO2/Al2O3 Thermal Barrier Coating, Mater. Lett., 2002, 57(3), p 628–63410.1016/S0167-577X(02)00842-X ↗
19. Y.D. Chen, Y. Yang, Z.H. Chu, X.G. Chen, L. Wang, Z. Liu, Y.C. Dong, D.R. Yan, J.X. Zhang, and Z.L. Kang, Microstructure and Properties of Al2O3-ZrO2 Composite Coatings Prepared by Air Plasma Spraying, Appl. Surf. Sci., 2018, 431, p 93–10010.1016/j.apsusc.2017.04.073 ↗
20. Y. Harada, K. Ayabe, N. Uekawa, T. Kojimi, K. Kakegawa, and S.J. Kim, Formation of GdAlO3–Al2O3 Composite having fine Pseudo-eutectic Microstructure, J. Eur. Ceram. Soc., 2008, 28(15), p 2941–294610.1016/j.jeurceramsoc.2008.04.025 ↗
21. W.J. Yu, Y.T. Zheng, Y.D. Yu, F.Y. Lin, X.Y. Su, and P. Yang, The Reaction Mechanism Analysis and Mechanical Properties of Large-Size Al2O3/ZrO2 Eutectic Ceramics Prepared by a Novel Combustion Synthesis, Ceram. Int., 2018, 44, p 12987–1299510.1016/j.ceramint.2018.04.116 ↗
22. D. Abolhasani, S.M.H. Seyedkashi, T.W. Hwang, and Y.H. Moon, Selective Laser Melting of AISI, 304 Stainless Steel Composites Reinforced by Al2O3 and Eutectic Mixture of Al2O3–ZrO2 Powders, Mater. Sci. Eng. A, 2019, 763, p 13816110.1016/j.msea.2019.138161 ↗
23. S. Kumar, D. Kumar, and J. Jain, Surface and Interface Characteristics of CeO2 Doped Al2O3 Coating on Solution Treated and Peak Aged AZ91 Mg Alloy, Surf. Coat. Technol., 2017, 332, p 511–52110.1016/j.surfcoat.2017.07.082 ↗
24. S.Q. Wang, F.Q. Xie, X.Q. Wu, and L.Y. Chen, CeO2 doped Al2O3 Composite Ceramic Coatings Fabricated on γ-TiAl Alloys via Cathodic Plasma Electrolytic Deposition, J. Alloys Compd., 2019, 788, p 632–63810.1016/j.jallcom.2019.02.065 ↗
25. D. Zois, A. Lekatou, and M. Vardavoulias, A Microstructure and Mechanical Property Investigation on Thermally Sprayed Nanostructured Ceramic Coatings Before and After a Sintering Treatment, Surf. Coat. Technol., 2009, 204, p 15–2710.1016/j.surfcoat.2009.06.013 ↗
26. A. Mcdonald, S. Chandra, M. Lamontagne, and C. Moreau, Photographing Impact of Plasma-Sprayed Particles on Metal Substrates, J. Therm. Spray Technol., 2006, 15(4), p 708–71610.1361/105996306X147027 ↗
27. P. Fauchais, M. Fukumoto, A. Vardelle, and M. Vardelle, Knowledge Concerning Splat Formation: An Invited Review, J. Therm. Spray Technol., 2004, 13(3), p 337–36010.1361/10599630419670 ↗
28. T.C. Chou, T.G. Nieh, S.D. McAdams, and G.M. Pharr, Microstructures and Mechanical Properties of Thin Films of Aluminum Oxide, Scr. Metall. Mater., 1991, 25, p 2203–220810.1016/0956-716X(91)90001-H ↗
29. F. Tarasi, M. Medrij, A. Dolatabadi, J. Oberste-berghaus, and C. Moreau, Structural Considerations in Plasma Spraying of the Alumina–Zirconia Composite, Surf. Coat. Technol., 2011, 205(23–23), p 5437–544310.1016/j.surfcoat.2011.06.016 ↗
30. C. Cui and W.A. Hou, Properties of Fe-Based Amorphous Alloy Coatings with Al2O3-13% TiO2 Deposited by Plasma Spraying, Rare Met.l Mater. Eng., 2014, 43(11), p 2576–257910.1016/S1875-5372(15)60004-2 ↗
31. F. Tarasi, M. Medraj, A. Dolatabadi, J. Oberste-berghaus, and C. Moreau, Amorphous and Crystalline Phase Formation during Suspension Plasma Spraying of the Alumina-Zirconia Composite, J. Eur. Ceram. Soc., 2011, 31(15), p 2903–291310.1016/j.jeurceramsoc.2011.06.008 ↗
32. K. Yang, J. Rong, J.W. Feng, Y. Zhuang, S.Y. Tao, and C.X. Ding, In-Situ Fabrication of Amorphous/Eutectic Al2O3-YAG Ceramic Composite Coating via Atmospheric Plasma Spraying, J. Eur. Ceram. Soc., 2016, 36(16), p 4261–426710.1016/j.jeurceramsoc.2016.06.012 ↗
33. J.O. Berghaus, J.G. Legoux, C. Moreau, F. Tarasi, and T. Chraska, Mechanical and Thermal Transport Properties of Suspension Thermal-Sprayed Alumina-Zirconia Composite Coatings, J. Therm. Spray Technol., 2008, 17(1), p 91–10410.1007/s11666-007-9146-0 ↗
34. X.Z. Zhou, V. Shukla, W.R. Cannon, and B.H. Kear, Metastable Phase Formation in Plasma-Sprayed ZrO2 (Y2O3)-Al2O3, J. Am. Ceram. Soc., 2003, 86(8), p 1415–142010.1111/j.1151-2916.2003.tb03485.x ↗
35. Y. Wang, Z.H. Yu, J.J. Liu, C.S. Wang, and Q.A. Li, The Influence of CeO2 on the Microstructure and Wear Resistance of M80S20 Flame Spray and Flame Spray Welding Coating, J. Rare Earth, 1992, 10(3), p 212–216
36. L. He, Y.F. Tan, X.L. Wang, T. Xu, and X. Hong, Microstructure and Wear Properties of Al2O3-CeO2/Ni-Base Alloy Composite Coatings on Aluminum Alloys by Plasma Spray, Appl. Surf. Sci., 2014, 314, p 760–76710.1016/j.apsusc.2014.07.047 ↗
37. R. Venkataraman, G. Das, S.R. Singh, L.C. Pathak, R.N. Ghosh, B. Venkataraman, and R. Krishnamurthy, Study on Influence of Porosity, Pore Size, Spatial and Topological Distribution of Pores on Microhardness of as Plasma Sprayed Ceramic Coatings, Mater. Sci. Eng. A, 2007, 445–446, p 269–27410.1016/j.msea.2006.09.042 ↗
38. Y.H. Cui, Z.C. Hu, Y.D. Ma, Y. Yang, C.C. Zhao, Y.T. Ran, P.Y. Gao, L. Wang, Y.C. Dong, and D.R. Yan, Porous Nanostructured ZrO2 Coatings Prepared by Plasma Spraying, Surf. Coat. Technol., 2019, 363, p 112–11910.1016/j.surfcoat.2019.02.059 ↗
39. M. Yang, Y.P. Zhu, X.Y. Wang, S.N. Guo, J. Hu, L.L. Zhao, and Y. Chu, Effect of Five Kinds of Pores Shape on Thermal Stress Properties of Thermal Barrier Coatings by Finite Element Method, Ceram. Int., 2017, 43, p 9664–967810.1016/j.ceramint.2017.04.139 ↗
40. Y. Wang, Z. Wang, Y. Yang, and W. Chen, The Effects of Ceria on the Mechanical Properties and Thermal Shock Resistance of Thermal Sprayed NiAl Intermetallic Coatings, Intermetallics, 2008, 16, p 682–68810.1016/j.intermet.2008.02.002 ↗
41. Y. Yang, D.R. Yan, Y.C. Dong, L. Wang, X.G. Chen, J.X. Zhang, J.N. He, and X.J. Li, In Situ Nanostructured Ceramic Matrix Composite Coating Prepared by Reactive Plasma Spraying Micro-sized Al-Fe2O3 Composite Powders, J. Alloys Compd., 2011, 509, p L90–L9410.1016/j.jallcom.2010.11.167 ↗
42. S. Sathish and M. Geetha, Comparative Study on Corrosion Behavior of Plasma Sprayed Al2O3, ZrO2, Al2O3/ZrO2 and ZrO2/Al2O3 Coatings, Trans. Nonferrous Met. Soc. China, 2016, 26, p 1336–134410.1016/S1003-6326(16)64236-X ↗
43. C.Y. Chen, E.H. Jordan, and M. Gell, Microstructure of Suspension Plasma Spray and Air Plasma Spray Al2O3-ZrO2 Composite Coatings, J. Therm. Spray Technol., 2009, 18(3), p 421–42610.1007/s11666-009-9306-5 ↗
44. M. Nejati, M.R. Rahimipour, and I. Mobasherpour, Evaluation of Hot Corrosion Behavior of CSZ, CSZ/Micro Al2O3 and CSZ/Nano Al2O3 Plasma Sprayed Thermal Barrier Coatings, Ceram. Int., 2013, 40, p 4579–459010.1016/j.ceramint.2013.08.135 ↗