journal article·2025-11Open access

Halloysite-based multifunctional filler for antibacterial and anticorrosive protective coatings: a sustainable approach using kojic acid and ionic liquids

Erika Saccullo, Angelo Ferlazzo, Virginia Fuochi, Salvatore Furnari, Rosamaria Lombardo, Luca Spitaleri, Gianfranco Sfuncia, Giuseppe Nicotra, Pio Maria Furneri, Antonino Gulino, Rosario Pignatello, Antonio Rescifina, Vincenzo Patamia, Giuseppe Floresta

Abstract

• Eco and Biocomposite based on halloysite, kojic acid, and ionic liquid for coatings • Extensive material characterization: IR, TGA, XPS, Zeta potential, TEM, and EDX • Dual-function coating offers antibacterial and anticorrosive performance • Eco-friendly solution for microbial contamination and metal corrosion challenges In this study, we present a novel multifunctional filler for protective coatings, highlighting its straightforward and rapid synthesis. This composite is based on halloysite nanotubes (HNTs), a naturally occurring clay mineral, covalently functionalized with kojic acid (K), a naturally occurring chelating agent. This unique combination offers powerful antibacterial and anticorrosive properties. The kojic acid-functionalized halloysite nanotubes (HNT-K) were then loaded with an ionic liquid (IL), leveraging synergistic interactions to effectively inhibit iron oxidation and provide robust surface protection. The composite underwent comprehensive characterization through Fourier-transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), Transmission electron microscopy (TEM), and Linear Polarization Resistance (LPR) analyses, which unequivocally confirmed successful functionalization and loading, along with a significant improvement in both corrosion resistance and antimicrobial efficacy. The composite demonstrated remarkable enhancements in the corrosion resistance of DD11 steel, notably reducing the corrosion rate from 0.34 mm/year to an impressive 0.12 mm/year. Furthermore, the material exhibited potent antimicrobial activity, especially against P. aeruginosa and C. albicans (69.23 and 84.61) as % of inhibition respectively, underscoring its immense potential for eco-friendly and sustainable applications in protective coatings. The utilization of halloysite and kojic acid, both sourced from nature, emphasizes the inherent sustainability of our approach, providing a truly green solution for surface protection with a powerful dual action: anticorrosive and antibacterial. We have thus successfully developed a novel, entirely natural-origin filler for paints offering this extraordinary dual action, all achievable through a fast and straightforward synthetic route.
Source: openalex_inverted_index · Quality: baseline

Research context

OpenAlex topics: Clay minerals and soil interactions · Nanoparticles: synthesis and applications · Therapeutic Uses of Natural Elements

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

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