journal article·2024-02-01

Experimental evaluation of a WC–Co alloy layer formation process by multibeam-type laser metal deposition with blue diode lasers

Kosei Yamamoto, Ryuhei Matsuda, Keisuke Takenaka, Yuji Sato, Yorihiro Yamashita, Ayahito Saikai, Taisei Yachi, Mitsuhiro Kusaba, Masahiro Tsukamoto

Journal of Laser Applications· Volume 36· Issue 1
Publisher page

Abstract

A tungsten carbide–cobalt (WC–Co) composite layer was formed on a stainless-steel type 304 (SS304) substrate using multibeam laser metal deposition (LMD) with blue diode lasers. This paper aims to provide WC–Co layer formation with low porosity and high layer formation efficiency by using the multibeam LMD process. The effects of process parameters such as laser output power and powder feed rate are tied together to explain the geometry of the melt layer as well as the fraction of the laser energy used for melting a material. The experimental results show that the porosity rate and layer formation efficiency were recorded at 0.3% and 0.0042 mm3/J, respectively, at the laser output power of 180 W and a powder feed rate of 75 mg/s. It was revealed that layer formation efficiency was dependent on the laser output power.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Advanced materials and composites · Additive Manufacturing Materials and Processes · High Entropy Alloys Studies

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Graduate School of Engineering, Osaka University 1 , Suita, Osaka 565-0871, Japan

Graduate School of Engineering, Osaka Sangyo University 2 , Daito, Osaka 574-8530, Japan

Joining and Welding Research Institute, Osaka University 3 , Ibaraki, Osaka 567-0047, Japan

National Institute of Technology, Ishikawa College 4 , Kahoku, Ishikawa 929-0392, Japan

Industrial Research Institute of Ishikawa Machinery and Material Division 5 , Kanazawa, Ishikawa 920-8203, Japan

References (21)

Show source-provided references
1. Additive manufacturing of WC-Co hardmetals: A review10.1007/s00170-020-05389-5 ↗
2. Wear mechanisms and tool life management of WC–Co drills during dry high speed drilling of woven carbon fibre composites10.1016/j.wear.2009.01.031 ↗
3. Effect of ultrasonic nanocrystal surface modification on wear mechanisms of thermally-sprayed WC-Co coating10.1016/j.wear.2021.203873 ↗
4. Microstructural and mechanical characterizations of a novel HVOF-sprayed WC-Co coating deposited from electroless Ni–P coated WC-12Co powders10.1016/j.msea.2013.04.064 ↗
5. Microstructure and cavitation erosion behavior of WC–Co–Cr coating on 1Cr18Ni9Ti stainless steel by HVOF thermal spraying10.1016/j.ijrmhm.2012.01.002 ↗
6. A study on HVOF coatings of micron and nano WC–Co powders10.1016/j.surfcoat.2008.06.106 ↗
7. Adhesion of HVOF-sprayed WC-Co coatings on 316L substrates processed by SLM10.1007/s11666-020-01081-y ↗
8. Microstructure, mechanical, and wear properties of NiCr-Re-Al2O3 coatings deposited by HVOF, atmospheric plasma spraying, and laser cladding10.1007/s11666-022-01400-5 ↗
9. Combining ERBE and ISCCP data to assess clouds in the Hadley Centre, ECMWF and LMD atmospheric climate models10.1007/s003820100157 ↗
10. Laser additive manufacturing: Laser metal deposition (LMD) and selective laser melting (SLM) in turbo-engine applications10.1002/latj.201090029 ↗
11. EHLA: Extreme high-speed laser material deposition: Economical and effective protection against corrosion and wear10.1002/latj.201700020 ↗
12. Porosity reduction in WC-12Co laser cladding by aluminum addition10.1016/j.ijrmhm.2022.106020 ↗
13. Experimental investigation and parametric optimization for minimization of dilution during direct laser metal deposition of tungsten carbide and cobalt powder mixture on SS304 substrate10.1016/j.powtec.2021.05.056 ↗
14. High-rate laser metal deposition of Inconel 718 component using low heat-input approach10.1016/j.phpro.2010.08.159 ↗
15. Laser metal deposition of pure copper on stainless steel with blue and IR diode lasers10.1016/j.optlastec.2018.06.012 ↗
16. Effects of laser-beam defocus on microstructural features of compositionally graded WC/Co-alloy composites additively manufactured by multi-beam laser directed energy deposition10.1038/s41598-020-65429-8 ↗
17. Laser welding components for electric vehicles with a high-power blue diode laser system10.2351/7.0000054 ↗
18. Bead-on-plate welding of pure copper with a 1.5-kW high-power blue diode laser10.1007/s40194-022-01401-6 ↗
19. Blue laser directed energy deposition of aluminum with synchronously enhanced efficiency and quality10.1016/j.addlet.2023.100127 ↗
20. Pure copper rod formation by multibeam laser metal deposition method with blue diode lasers10.2351/7.0000322 ↗
21. High speed coating for pure copper by multi-beam laser metal deposition method with high intensity blue diode lasers10.2351/7.0000752 ↗