journal article·2003-08-01

Process characteristics and effects of gas- and water-atomized stainless steel powders in laser-based rapid tooling

Andrew J. Pinkerton, Lin Li

Journal of Laser Applications· Volume 15· Issue 3
Publisher page

Abstract

In rapid tooling using the direct laser deposition process and stainless steel materials, only powders prepared using the gas-atomization method have been used because of their presumed superior flow characteristics. In this article, the use of water-atomized powder is investigated by comparing the behavior of the two types of 316 L powders, deposited using a CO2 laser and coaxial head. Results show little difference in the pneumatic conveyance of the powders, but considerably greater absorption of laser energy by the water–atomized powder between the nozzle and material deposition point. Walls produced using the water-atomized powder exhibited a more textured microstructure and smoother sidewall surfaces, with less surface metallic oxides, but the deposition rate was considerably lower than when using gas-atomized powder.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Additive Manufacturing and 3D Printing Technologies · Additive Manufacturing Materials and Processes · Tribology and Lubrication Engineering

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Department of Mechanical, Aerospace, and Manufacturing Engineering, Laser Processing Research Centre, UMIST, P.O. Box 88, Sackville Street, Manchester M60 1QD, United Kingdom

References (21)

Show source-provided references
1. Corrosion behaviour of injection moulded 316L and 17-4PH stainless steels in a sodium chloride solution
2. An interactive system for optimum and concurrent design of components for manufacture by powder metallurgy technology10.1016/0924-0136(96)02485-5 ↗
3. Knowledge based and adaptive computational techniques for concurrent design of powder metallurgy parts10.1016/S0965-9978(01)00002-3 ↗
4. Sintering activation energy of powder injection molded 316 L stainless steel10.1016/S1359-6462(01)00664-9 ↗
5. Rheological properties of mixed gas and water atomized stainless steel powder MIM feedstock
6. Modified metal injection moulding process of 316 L stainless steel powders using thermosetting binder10.1179/003258900665998 ↗
7. Mechanical and corrosion properties of MIM parts produced from blends of gas and water atomized powders
8. Properties of near-net shaped metallic components made by the directed light fabrication process,” Proceedings 8th Solid Freeform Fabrication symposium, University of Texas, Austin, TX, 1997.
9. Free-form laser consolidation for producing metallurgically sound and functional components
10. Laser consolidation for the manufacturing of complex flextensional transducer shells,” Proceedings ICALEO 2001, Jacksonville, FL.
11. Laser Engineered Net Shaping (LENSTM): A tool for direct fabrication of metal parts,” Proceedings ICALEO 1998, Orlando, FL, pp. 48–56.
12. Control and optimisation of the laser cladding process using matrix cameras and image processing10.2351/1.4745438 ↗
13. Selective laser sintering of gas and water atomized high speed steel powders10.1016/S1359-6462(99)00089-5 ↗
14. Powder flow and catchment during coaxial laser cladding10.1117/12.281111 ↗
15. Laser cladding process and image processing
16. Solidification in direct metal deposition by LENS processing10.1007/s11837-001-0066-z ↗
17. Understanding microstructure and properties of components fabricated by laser engineered net shaping (LENS)10.1557/PROC-625-9 ↗
18. Mouldless casting by laser’ components10.1117/12.281310 ↗
19. Laser cladding using the powder blowing technique10.1016/0257-8972(94)01010-G ↗
20. Mechanism for minor element effect on GTA fusion zone geometry
21. Marangoni effect in laser deep penetration welding of steel10.2351/1.1404412 ↗