journal article·2013-05-01Open access

Surface pore initiated fatigue failure in laser clad components

M. M. Alam, J. Powell, A. F. H. Kaplan, J. Tuominen, P. Vuoristo, J. Miettinen, J. Poutala, J. Näkki, J. Junkala, T. Peltola

Journal of Laser Applications· Volume 25· Issue 3

Abstract

A laser clad and machined cylindrical structural steel rod was fatigue tested under four-point bending load. The resulting fracture could be tracked back to a spherical surface pore in the Co-based coating. Due to an oxide inclusion, the pore was not identified by dye penetrant inspection. Two circular buckling strain patterns that were detected beside the pore at the surfaces after fracture confirm local plastic deformation prior to crack initiation. In order to calculate the stress field around the surface pore, linear elastic finite element analysis was carried out. For four-point bending load, a surface pore generally exceeds the maximum stress of a smooth rod as long as the pore is located within an azimuthal angle of ±55°, which was the case for the presented as well as for another pore initiated sample.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Welding Techniques and Residual Stresses · Additive Manufacturing Materials and Processes · Hydrogen embrittlement and corrosion behaviors in metals

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Department of Engineering Science and Mathematics , , SE-971 87 Luleå, Sweden

Luleå University of Technology , , SE-971 87 Luleå, Sweden

Department of Materials Science, Tampere University of Technology , FI-33101 Tampere, Finland

Department of Mechanics and Design , , FI-33101 Tampere, Finland

Tampere University of Technology , , FI-33101 Tampere, Finland

Department of Materials Science, Tampere University of Technology , FI-33101 Tampere, Finland and Technology Centre KETEK Ltd, FI-67100 Kokkola, Finland

Technology Centre KETEK Ltd , FI-67100 Kokkola, Finland

References (16)

Show source-provided references
1. Solid freeform fabrication: Laser cladding
2. Adhesion testing of thermally sprayed and laser deposited coatings10.1016/j.surfcoat.2003.11.008 ↗
3. Characteristics of thin surface layers of cobalt-based alloys deposited by laser cladding10.1016/j.surfcoat.2005.03.033 ↗
4. Fracture behavior of laser-clad joint of Stellite 21 on AISI 316L stainless steel10.1016/j.msea.2010.03.017 ↗
5. An approach to calculate fatigue properties of laser cladded components10.1007/s11740-012-0369-7 ↗
6. Pre-placed WC/Ni clad layers produced with a pulsed Nd:YAG laser via optical fibres10.1016/S0257-8972(02)00700-4 ↗
7. Fatigue and fracture toughness characteristics of laser rapid manufactured Inconel 625 structures10.1016/j.msea.2010.08.034 ↗
8. The effect of laser cladding on the corrosion resistance of magnesium ZK60/SiC composite10.1016/j.jmatprotec.2004.07.084 ↗
9. The influence of surface geometry and topography on the fatigue cracking behaviour of laser hybrid welded eccentric fillet joints10.1016/j.apsusc.2009.10.041 ↗
10. Process analysis of laser beam cladding10.1115/1.1344899 ↗
11. Cyclic plasticity at pores and inclusions in cast Al–Si alloys10.1016/S0013-7944(02)00097-8 ↗
12. Fatigue crack initiation and short crack growth in nickel-base turbine disc alloys—The effects of microstructure and operating parameters10.1016/S0142-1123(03)00146-4 ↗
13. Quantification of the interaction within defect populations on fatigue behavior in an aluminum alloy10.1016/j.actamat.2009.04.008 ↗
14. Effects of pore position in depth on stress/strain concentration and fatigue crack initiation10.1007/s11661-011-0947-x ↗
15. Material defects as the basis of fatigue design10.1016/j.ijfatigue.2011.12.001 ↗
16. Effect of defects on fatigue strength of GTAW repaired cast aluminum alloy