journal article·2021-08-01

Study on powder dynamics of ultrahigh-speed laser cladding

Yuyan Song, Xiang Li, Cong Hu, Xizhao Luo, Haojie Ma, Xiahui Tang

Journal of Laser Applications· Volume 33· Issue 3
Publisher page

Abstract

In view of the key technical problems of ultrahigh-speed laser cladding, this paper has studied the influence of different laser power, powder feeding rate, and carrier gas velocity on the formation of the cladding layer. A theoretical model of the powder flow field in the laser cladding process has been established. An energy attenuation algorithm based on the powder shading ratio has been designed, and the particle thermal field has been analyzed. We verified their feasibility with four radially symmetrical powder flow nozzles and extended them to the annular cladding nozzles. It is found that the powder spot temperature can be increased by increasing the laser power and setting powder focus point 0–2 mm above the laser focus point, and the utilization of laser energy in powder can be improved by reducing the particle size and increasing the powder feeding rate and carrier gas velocity. The results provide theoretical references for the application of ultrahigh-speed laser cladding on the surface strengthening of shaft components.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Additive Manufacturing Materials and Processes · High Entropy Alloys Studies · Surface Treatment and Residual Stress

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Optical and electronic Information, Huazhong University of Science and Technology 1 , Wuhan 430074, China

Technology Center, Shenzhen Huazhong University of Science and Technology Research Institute 2 , Shenzhen 518000, China

Funding

Science and Technology Planning Project of Shenzhen Municipality

References (19)

Show source-provided references
1. Effects of tungsten carbide thermal spray coating by HP/HVOF and hard chromium electroplating on AISI 4340 high strength steel10.1016/S0257-8972(00)01148-8 ↗
2. The evaluation of tungsten carbide thermal spray coatings as replacements for electrodeposited chrome plating ion aircraft landing gear
3. Automotive applications for chromium10.1016/0026-0576(96)80425-9 ↗
4. Research progress of chromium substituted coatings
5. Technology and application of replacing heavy pollution hexavalent chromium plating
6. Research status and review of electroplating wastewater treatment technology
7. Electroplated coatings, friction, lubrication, and wear technology
8. Investigations on ultra-high-speed laser material deposition as alternative for hard chrome plating and thermal spraying10.2351/1.4943910 ↗
9. Analysis of coaxial laser cladding processing conditions10.1016/j.surfcoat.2004.06.029 ↗
10. Microstructure characteristics of ZrC-reinforced composite coating produced by laser cladding10.1016/S0257-8972(02)00697-7 ↗
11. High speed laser cladding of an iron based alloy developed for hard chrome replacement10.2351/1.5096142 ↗
12. Investigations on ultra-high-speed laser material deposition as alternative for hard chrome plating and thermal spraying10.2351/1.4943910 ↗
13. Experimental study of effects of main process parameters on porosity, track geometry, deposition rate, and powder efficiency for high deposition rate laser metal deposition10.1016/j.optlastec.2015.06.016 ↗
14. Comparison of microstructure and corrosion resistance of 431 stainless steel coatings prepared by extreme high-speed laser cladding and conventional laser cladding10.3788/CJL201946.1002010 ↗
15. Laser-powder-material interactions in the laser cladding process10.1051/jp4:1994404 ↗
16. Numerical simulation of gas-powder flow in laser cladding with coaxial powder feeding10.3788/HPLPB20132508.1951 ↗
17. Modeling analysis of laser cladding of a nickel-based superalloy10.1016/j.surfcoat.2014.07.030 ↗
18. Huang Yichen, “Study on powder convergence characteristics of laser cladding nozzle and its interaction with molten pool,” Master’s thesis, Harbin Institute of Technology, Harbin, 2017.
19. Shen Yandi, “Basic research on laser cladding process,” Master’s dissertation, Shanghai Maritime University, Shanghai, 2006.