Simulation-based evaluation of effects of fabric structure on thermal conductivity of various 2D woven composites

The thermal conductivities of woven composites are strongly affected by the anisotropic properties of the reinforcing fibers, and thus by the fabric structure. In this study, the thermal conductivity of 2D woven composites was investigated by optimizing the fabric structures to enhance the through-thickness and in-plane thermal conductivities. Multiscale finite element models were developed to simulate the thermal behavior of various 2D fabric structures and evaluate their thermal performance under varying conditions, focusing on the effects of fiber tow undulation, dry-zone porosity, and matrix-rich zones. Fabric architectures were selected based on common 2D weavings of composites. The results showed that the tow undulation substantially enhanced the through-thickness conductivity and mitigated the impact of porosity. In addition, a higher tow anisotropy increased the effect of undulation. Moreover, the plain-weave fabric structures exhibited the highest through-thickness and in-plane thermal conductivities among the evaluated 2D woven fabrics in porous composites. Finally, the matrix-rich zones showed a stronger effect on the through-thickness than on the in-plane thermal conductivity of the 2D woven composites.