Ballistic performance of multi-layer fabric panels considering fabric structure and inter-yarn friction

The importance of inter-yarn friction to ballistic fabric has been widely investigated. However, the couple effects of inter-yarn friction, fabric structure and number of layers have not been explored. Therefore, this paper put forward to investigate the ballistic performance of multi-layer fabric panels with different weave structure and inter-yarn friction. Three different structures (plain, sateen and UD-like), various number of layer (1-layer, 4-layer, 8-layer and 12-layer) and three levels of coefficients of friction were considered and their effects on the ballistic performance will be discussed through finite element (FE) method. The impact velocity is set as 475 m/s and the projectile is a 1 g steel flat cylinder with both the diameter and height of 5.5 mm. It has been found that the sateen fabric structure with 12-layer and higher coefficients of friction firstly reduces the projectile velocity to zero, while the corresponding plain structure and the UD-like structure reduce the projectile velocity to 125 m/s and 200 m/s individually, which indicates that when the number of layer and coefficients of friction are both much larger, the sateen fabric shows the best ballistic performance among the three structures. The reasons behind are as following. As far as the structure concerned, sateen structure has more interlacements than UD-like fabric and more straight sections than plain fabric. In addition, at higher coefficients of friction, this structure enables higher stress distribute in more layers and in larger areas than plain fabric and UD-like fabric and give rise to a layer-by-layer fracture but not fracture simultaneously.