journal article·2021-07

Synthesis and Characterization of Anti-Scratch and Anti-Corrosion Hybrid Nanocomposite Coatings Based on Sol-Gel Process

Leila Shasti Karimi, Sahar Amiri, Mariam Hosseini Zori

Silicon· Volume 13· Issue 7
Publisher page

Abstract

Hybrid nanocomposite coatings containing SiO2, TiO2, ZnO, and ZrO2 particles were synthesized based on sol-gel precursors, including tetraethoxysilane (TEOS), 3glycidoxypropyl trimethoxysilane (GPTMS), tetra(n-butylorthotitanate) (TBT), zinc acetate dihydrate, and zirconium chloride (IV). The nanocomposites were characterized using FTIR, SEM, DLS, and EDAX methods. Results indicated that the size of the inorganic particles was in the range of nanometer (283.3, 163.5, 99.2, and 2.5 nm for ZrO2, SiO2, ZnO, and TiO2, respectively) with a very uniform distribution and dispersion. Hybrid nanocomposite coatings containing different amounts of nanozirconia were prepared on a 30-μm thick steel sheet for the subsequent scratch test. The highest scratch resistance of 3950 g was associated with the coating containing 0.0015 g nanozirconia. The electrochemical properties of the composite coating were investigated using potentiodynamic polarization (TOEFL) and electrochemical impedance spectroscopy (EIS). The results showed that the corrosion resistance of the steel sheet coated with zirconia composite is much better than that without the coating. The ZrO2 composite coating also showed better corrosion inhibition and improving surface resistance against mechanically induced scratches, without any trade-off in transparency.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Corrosion Behavior and Inhibition · Metal and Thin Film Mechanics · Electrodeposition and Electroless Coatings

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (28)

Show source-provided references
1. Koch GH, Brongers MPH, Thompson NG, Virmani YP, Payer JH (2005) Cost of corrosion in the United States. Handb Environ Degrad Mater. https://doi.org/10.1016/b978-081551500-5.50003-310.1016/b978-081551500-5.50003-3 ↗
2. Moore B, Asadi E, Lewis G (2017) Deposition methods for microstructured and nanostructured coatings on metallic bone implants: a review. Adv Mater Sci Eng 2:1–910.1155/2017/5812907 ↗
3. Gebhardt F, Seuss S, Turhan MC, Hornberger H, Virtanen S, Boccaccini AR (2012) Characterization of electrophoretic chitosan coatings on stainless steel. Mater Lett 66:302–30410.1016/j.matlet.2011.08.088 ↗
4. Amiri S, Rahimi A (2016) Hybrid nanocomposite coating by sol–gel method: a review. Iran Polym J 25:559–57710.1007/s13726-016-0440-x ↗
5. Estekhraji SAZ, Amiri S (2017) Synthesis and characterization of anti-fungus, Anti-corrosion and Self-cleaning Hybrid Nanocomposite Coatings Based on Sol–Gel Process. J Inorganic Organometallic Polymers Mater 27:883–89110.1007/s10904-017-0532-x ↗
6. Bera S, Rout TK, Udayabhanu G, Narayan R (2015) Comparative study of corrosion protection of sol-gel. Prog Organic Coat 88:293–30310.1016/j.porgcoat.2015.07.006 ↗
7. Conde A, Duran A, Damborenea JJ (2003) Polymeric sol–gel coatings as protective layers of aluminium alloys. Prog Org Coat 46:288–29610.1016/S0300-9440(03)00014-6 ↗
8. Dias SAS, Lamaka SV, Nogueira CA, Diamantino TC, Ferreira MGS (2012) Sol–gel coatings modified with zeolite fillers for active corrosion protection of AA2024. Corr Sci 62:153–16210.1016/j.corsci.2012.05.009 ↗
9. Schem M, Schmidt T, Gerwann J, Wittmar M (2009) CeO2-filled sol–gel coatings for corrosion protection of AA2024-T3 aluminium alloy. Corros Sci 51:2304–231510.1016/j.corsci.2009.06.007 ↗
10. Cho BH, Ko WB (2013) Preparation of graphene-ZrO2 nanocomposites by heat treatment and photocatalytic degradation of organic dyes. J Nanosci Nanotechnol 13:7625–763010.1166/jnn.2013.7819 ↗
11. Cubillos GI, Bethencourt M, Olaya JJ, Alfonso JE, Marco JF (2014) The influence of deposition temperature on microstructure and corrosion resistance of ZrOxNy/ZrO2 coatings deposited using RF sputtering. Appl Surf Sci 309:181–18710.1016/j.apsusc.2014.04.215 ↗
12. Liu W, Chen Y, Ye C, Zhang P (2002) Preparation and characterization of doped sol–gel zirconia films. Ceram Int 28:349–35410.1016/S0272-8842(01)00101-8 ↗
13. Bautista-Ruiz J, Aperador W, Delgado A, Díaz-Lagos M (2014) Synthesis and characterization of anticorrosive coatings of SiO2-TiO2-ZrO2 obtained from sol-gel suspensions. Int J Electrochem Sci 9:4144–415710.1016/S1452-3981(23)08081-1 ↗
14. Nahrawy AME, Moez AA, Saad AM (2018) Sol-gel preparation and spectroscopic properties of modified sodium silicate/Tartrazine dye Nanocomposite. Silicon 10:2117–212210.1007/s12633-017-9740-9 ↗
15. Adelkhani H, Nasoodi S, Jafari AH (2014) Corrosion protection properties of silica coatings formed by sol–gel method on Al: the effects of acidity, withdrawal speed, and annealing temperature. Progress Organic Coatings 77:142–14510.1016/j.porgcoat.2013.08.011 ↗
16. Messorib M, Continid D et al (2017) Synthesis and characterization of scratch-resistant hybrid coatingsbased on non-hydrolytic sol-gel ZrO2nanoparticlesFrancesca. Progress Organic Coatings 103:60–6810.1016/j.porgcoat.2016.11.022 ↗
17. Castro Y, Aparicio M, Moreno R (2005) Durán, silica-zirconia sol–gel coatings obtained by different synthesis routes. J Sol-Gel Sci Technol 35:41–5010.1007/s10971-005-3213-0 ↗
18. Suriano R, Ciapponi R, Griffini G, Levi M, Turri S (2017) Fluorinated zirconia-based sol-gel hybrid coatings on polycarbonate with high durability and improved scratch resistance. Surface Coatings Technol 311:80–8910.1016/j.surfcoat.2016.12.095 ↗
19. Masheder B, Urata C, Hozumi A (2013) Transparent and Hard Zirconia-Based Hybrid Coatings with Excellent Dynamic/Thermoresponsive Oleophobicity, Thermal Durability, and Hydrolytic Stability. ACS Appl Mater Interfaces 5:7899–790510.1021/am401992h ↗
20. Sitarz M, Drajewicz M (2016) Optical and mechanical characterization of zirconium based sol-gel coatings on glass. Arch Metall Mater 61:1747–175210.1515/amm-2016-0280 ↗
21. Wu LYL, Chwa E, Chen Z, Zeng XT (2008) A study towards improving mechanical properties of sol–gel coatings for polycarbonate. Thin Solid Films 516:1056–106210.1016/j.tsf.2007.06.149 ↗
22. Das I, De G (2015) Zirconia based superhydrophobic coatings on cotton fabrics exhibitingexcellent durability for versatile use. Sci Rep 5:18501–18511
23. Rodic P, Iskra J, Milošev I (2014) A hybrid organic–inorganic sol–gel coating for protectingaluminium alloy 7075-T6 against corrosion in Harrison's solution. J Sol-Gel Sci Technol 70:90–10310.1007/s10971-014-3278-8 ↗
24. Guglielmi M (1997) Sol-gel coatings on metals. J Sol-Gel Sci Technol 8:443–449
25. Morselli D, Bondioli F, Sangermano M, Messori M (2012) Photo-cured epoxy networks reinforced with TiO2 in-situ generated by means of non-hydrolytic sol-gel process. Polymer 53:283–29010.1016/j.polymer.2011.12.006 ↗
26. Yang XF, Tallman DE, Gelling VJ, Bierwagen GP, Kasten LS, Berg J (2001) Use of a sol–gel conversion coating for aluminum corrosion protection. Surf Coat Technol 140(2001):44–5010.1016/S0257-8972(01)01002-7 ↗
27. Almeina E, Fedrizzi L, Diamantino TC (1998) Oxidising alternative species to chromium VI in zinc-galvanised steel surface treatment. Part 2—An electrochemical study. Surf Coat Technol 105:97–10110.1016/S0257-8972(98)00476-9 ↗
28. Fedrizzi L, Rodriguez FJ et al (2001) The use of electrochemical techniques to study the corrosion behaviour of organic coatings on steel pretreated with sol–gel zirconia films. Acta 46:3715–3724