journal article·2018-11

Impact of Nozzle Design on Surface Roughness of Abrasive Jet Machined Glass Fibre Reinforced Polymer Composites

S. Madhu, M. Balasubramanian

Silicon· Volume 10· Issue 6
Publisher page

Abstract

Abrasive jet machining is widely used for machining composites. Glass fibre composites find extensive use in aerospace industries, automobile sectors, medical fields and marine applications. Their usage in automated engineering industry needs a good surface finish. Glass fibre reinforced polymer composites are difficult to machine with conventional machining techniques. Hence, in this paper, abrasive jet machining of glass fibre reinforced polymer laminates was experimentally investigated for the various parameters in terms of average surface roughness (Ra). This work deals with making of holes on glass fiber reinforced polymer composite material using a newly designed nozzle with and without internal thread. The effect of jet pressure (P), stand-off distance (L), nozzle diameter (D), and abrasive size (S) on surface roughness (Ra) for two different nozzles was examined. The experimental result showed good surface finish on GFRP materials with the use of newly designed nozzle with an internal thread.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Erosion and Abrasive Machining · Fluid Dynamics and Heat Transfer · Particle Dynamics in Fluid Flows

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (29)

Show source-provided references
1. Sathishkumar TP, Satheeshkumar S, Naveen J (2014) Glass fiber-reinforced polymer composites – A review. Journal of Reinforced Plastics and Composites. https://doi.org/10.1177/073168441453079010.1177/0731684414530790 ↗
2. Balasubramaniam R, Krishnan J, Ramakrishnan N (2002) A study on the shape of the surface generated by abrasive jet machining. Journal of Materials Processing Technology. https://doi.org/10.1016/S0924-0136(01)01209-210.1016/S0924-0136(01)01209-2 ↗
3. Deng J, Zhang X, Niu P, Liu L, Wang J (2006) Wear of ceramic nozzles by dry sand blasting. Tribology International. https://doi.org/10.1016/j.triboint.2004.07.02610.1016/j.triboint.2004.07.026 ↗
4. HajMohammad Jafar R, Spelt JK, Papini M (2013) Surface roughness and erosion rate of abrasive jet micro-machined channels: Experiments and analytical model. Wear. https://doi.org/10.1016/j.wear.2013.03.00510.1016/j.wear.2013.03.005 ↗
5. Azmir MA, Ahsan AK (2008) Investigation on glass/epoxy composite surfaces machined by abrasive water jet machining. Journal of Materials Processing Technology. https://doi.org/10.1016/j.jmatprotec.2007.07.01410.1016/j.jmatprotec.2007.07.014 ↗
6. Amir MA, Ahsan AK (2009) A study of abrasive water jet machining process on glass/epoxy composite laminate. Journal of Materials Processing Technology. https://doi.org/10.1016/j.jmatprotec.2009.08.01110.1016/j.jmatprotec.2009.08.011 ↗
7. Lemma E, Chen L, Siores E, Wang J (2002) Study of cutting fiber-reinforced composites by using abrasive water-jet with cutting head oscillation. Composite Structures. https://doi.org/10.1016/S0263-8223(02)00097-110.1016/S0263-8223(02)00097-1 ↗
8. Armagan M, Armagan AA (2016) Cutting performance of glass-vinyl ester composite by abrasive water jet. Materials and Manufacturing Processes. https://doi.org/10.1080/10426914.2016.126991910.1080/10426914.2016.1269919 ↗
9. Siddiqui TU, Shukla M, Tambe PB (2008) Minimization of surface roughness in abrasive water jet cutting of transport aircraft glass fiber composite components. In: Proceedings of the 19th international conference on water jetting, pp 323–336
10. Mohammed H, Ibraheem A, Iqbal A, Hashemipour M (2015) Numerical optimization of hole making in GFRP composite using abrasive water jet machining process. Journal of the Chinese Institute of Engineers. https://doi.org/10.1080/02533839.2014.95324010.1080/02533839.2014.953240 ↗
11. Arunkumar K, Sriguna K, Subash K (2016) Investigation of factors affecting surface roughness in abrasive jet machining- a review. In: International conference on explorations and innovations in engineering & technology
12. Doreswamy D, Shivamurthy B, Devineni AN, Sharma Y (2015) An investigation of abrasive water jet machining on graphite/glass/epoxy composite. In: International journal of manufacturing engineering & technology. https://doi.org/10.1155/2015/62721810.1155/2015/627218 ↗
13. Selvam R, Karunamoorthy L, Arunkumar N (2017) Investigation on performance of abrasive water jet in machining hybrid composites. Materials and Manufacturing Processes. https://doi.org/10.1080/10426914.2016.119803910.1080/10426914.2016.1198039 ↗
14. Kovacevic R (1991) Surface texture in abrasive water jet cutting. J Manuf Syst 1991(10):32–4010.1016/0278-6125(91)90045-4 ↗
15. Siddiqui TU, Shukla M, Tambe PB (2008) Optimisation of surface finish in abrasive water jet cutting of Kevlar composites using hybrid Taguchi and response surface method. Int J Machining and Machinability of Materials. https://doi.org/10.1504/IJMMM.2008.0209710.1504/IJMMM.2008.02097 ↗
16. Chithirai Pon Selvan M, Mohana Sundara Raju N, Sachidanada HK (2012) Effects of process parameters on surface roughness in abrasive water jet cutting of aluminum. Frontiers of Mechanical Engineering. https://doi.org/10.1007/s11465-012-0337-010.1007/s11465-012-0337-0 ↗
17. Naresh Babu M, Antony George Fernando A, Muthukrishnan N (2015) Analysis on surface roughness in abrasive water jet machining of aluminum. Progress in Industrial Ecology – An International Journal. https://doi.org/10.1504/PIE.2015.07309110.1504/PIE.2015.073091 ↗
18. Zhang D, Liu L (2011) A study on speed of fluid in swirling abrasive jet nozzle and drilling hole performance. Advanced Materials Research. https://doi.org/10.4028/www.scientific.net/AMR.291-294.343410.4028/www.scientific.net/AMR.291-294.3434 ↗
19. Robinson Smart DS, Rufus DP, Lijin George (2014) Experimental investigation of effect of rotary abrasive jet nozzle on coating removal rate and surface finish. Advanced Materials Research. https://doi.org/10.4028/www.scientific.net/AMR.1043.16510.4028/www.scientific.net/AMR.1043.165 ↗
20. Li XH, Yang SC (2008) Mechanism research on the swirling air flow compounded with magnetic-field finishing. Advanced Materials Research. https://doi.org/10.4028/www.scientific.net/AMR.53-54.5110.4028/www.scientific.net/AMR.53-54.51 ↗
21. Kim J-D, Kang Y-H, Bae Y-H, Lee S-W (1997) Development of a magnetic abrasive jet machining system for precision internal polishing of circular tubes. Journal of Materials Processing Technology. https://doi.org/10.1016/S0924-0136(97)00103-910.1016/S0924-0136(97)00103-9 ↗
22. Francis NK, Viswanadhan KG, Paulose MM (2015) Swirling abrasive fluidized bed machining: Effect of process parameters on machining performance. Materials and Manufacturing Processes. https://doi.org/10.1080/10426914.2014.97358010.1080/10426914.2014.973580 ↗
23. Agami Reddy T (2010) Applied data analysis and modelling for energy engineers and scientists. Springer, New York
24. Zhihong Z (2009) Baixiaofeng, Comparison about the three central composite designs with simulation. In: Proceedings of IEEE international conference on advanced computer control, Singapore, Jan 22–24
25. Park Sung H, Geoffery Vining G (2000) Statistical process monitoring and optimization. Marcel Dekker Inc., New York
26. Anderson-Cook CM, Connie B, Douglas M, Montgomery C (2009) Response surface design evaluation and comparison. Journal of Statistical Planning and Inference. https://doi.org/10.1016/j.jspi.2008.04.00410.1016/j.jspi.2008.04.004 ↗
27. Ming IWM, Azmi AI, Lee CC, Ahmad FM (2017) Experimental study and empirical analyses of abrasive water jet machining for hybrid carbon/glass fiber-reinforced composites for improved surface quality. https://doi.org/10.1007/s00170-017-1465-910.1007/s00170-017-1465-9 ↗
28. Schwartzentruber J, Spelt JK, Papini M (2017) Prediction of surface roughness in abrasive water jet trimming of fiber reinforced polymer composites. International Journal of Machine Tools and Manufacture. https://doi.org/10.1016/j.ijmachtools.2017.05.00710.1016/j.ijmachtools.2017.05.007 ↗
29. Vigneshwaran S, Uthayakumar M, Arumugaprabu V (2017) Abrasive water jet machining of fiber reinforced composite materials. Journal of Reinforced Plastics and Composites. https://doi.org/10.1177/073168441774077110.1177/0731684417740771 ↗