journal article·2018-01

Friction-stir lap-joining of aluminium-magnesium/poly-methyl-methacrylate hybrid structures: thermo-mechanical modelling and experimental feasibility study

H. Aghajani Derazkola, F. Khodabakhshi, A. Simchi

Publisher page

Abstract

In this research, the feasibility of friction-stir welding (FSW) for dissimilar lap-joining of an aluminium-magnesium alloy (AA5058) and poly-methyl-methacrylate sheets to attain sound and defect-free joints was examined. The inter-mixing flow patterns between the metal and polymer counterparts during FSW were predicted by employing three-dimensional finite element models. It is shown that the bonding mechanism between the dissimilar materials is mechanical interlocking at the interface which controls the joint strength depending on the processing parameters. The most suitable dissimilar lap-joining regarding microstructural soundness is attained at w= 1600 rev min −1 and v = 25 mm min −1 . Under this condition, the maximum joint strength, which is about ∼60% of the weakest base material, is attained. Fractography indicates that the rupture occurs from the aluminium side.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Advanced Welding Techniques Analysis · Metal Forming Simulation Techniques · Aluminum Alloys Composites Properties

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Young Researchers and Elites Club, Science and Research Branch, Islamic Azad University, Tehran, Iran

School of Metallurgical and Materials Engineering, College of Engineering, University of Tehran, Tehran, Iran

Department of Materials Science and Engineering, Sharif University of Technology, Tehran, Iran

Institute for Nanoscience and Nanotechnology, Sharif University of Technology, Tehran, Iran

References (56)

Show source-provided references
1. 10.1016/j.matlet.2010.06.05010.1016/j.matlet.2010.06.050 ↗
2. 10.1016/1044-5803(95)00063-110.1016/1044-5803(95)00063-1 ↗
3. 10.1002/pen.2142410.1002/pen.21424 ↗
4. 10.1016/j.matdes.2011.03.01410.1016/j.matdes.2011.03.014 ↗
5. 10.1016/j.jmatprotec.2007.06.05810.1016/j.jmatprotec.2007.06.058 ↗
6. 10.1016/j.phpro.2012.10.01710.1016/j.phpro.2012.10.017 ↗
7. 10.1016/j.optlastec.2004.02.01710.1016/j.optlastec.2004.02.017 ↗
8. 10.1016/B978-1-78242-028-6.00011-910.1016/B978-1-78242-028-6.00011-9 ↗
9. 10.1016/j.msea.2011.07.03410.1016/j.msea.2011.07.034 ↗
10. 10.1007/s00170-014-6364-810.1007/s00170-014-6364-8 ↗
11. 10.1007/s00170-016-8892-x10.1007/s00170-016-8892-x ↗
12. 10.1016/j.ijheatmasstransfer.2003.09.01610.1016/j.ijheatmasstransfer.2003.09.016 ↗
13. 10.1016/j.pmatsci.2014.03.00310.1016/j.pmatsci.2014.03.003 ↗
14. 10.1016/j.matdes.2012.10.04310.1016/j.matdes.2012.10.043 ↗
15. 10.1016/j.matdes.2013.03.06110.1016/j.matdes.2013.03.061 ↗
16. 10.1002/mawe.20070021210.1002/mawe.200700212 ↗
17. 10.1002/adem.20080027110.1002/adem.200800271 ↗
18. 10.1002/mawe.20120094310.1002/mawe.201200943 ↗
19. 10.1016/j.matdes.2013.08.03410.1016/j.matdes.2013.08.034 ↗
20. 10.1016/j.matdes.2015.06.04410.1016/j.matdes.2015.06.044 ↗
21. 10.1002/adem.20120027310.1002/adem.201200273 ↗
22. 10.1080/13621718.2016.121158310.1080/13621718.2016.1211583 ↗
23. 10.1016/j.matchar.2014.10.01310.1016/j.matchar.2014.10.013 ↗
24. 10.1016/j.msea.2013.07.06210.1016/j.msea.2013.07.062 ↗
25. 10.1016/j.mser.2005.07.00110.1016/j.mser.2005.07.001 ↗
26. 10.1016/j.msea.2014.10.04810.1016/j.msea.2014.10.048 ↗
27. 10.1016/j.pmatsci.2008.05.00110.1016/j.pmatsci.2008.05.001 ↗
28. 10.1016/j.msea.2011.01.08510.1016/j.msea.2011.01.085 ↗
29. 10.1179/136217112x1340869632653010.1179/136217112x13408696326530 ↗
30. 10.1179/1362171814Y.000000022810.1179/1362171814Y.0000000228 ↗
31. 10.1179/1362171814Y.000000027610.1179/1362171814Y.0000000276 ↗
32. 10.1080/13621718.2016.120417110.1080/13621718.2016.1204171 ↗
33. 10.1179/1362171811Y.000000004410.1179/1362171811Y.0000000044 ↗
34. 10.1016/j.actamat.2006.09.00910.1016/j.actamat.2006.09.009 ↗
35. 10.1016/j.scriptamat.2008.08.01510.1016/j.scriptamat.2008.08.015 ↗
36. 10.1016/j.jmatprotec.2003.10.02510.1016/j.jmatprotec.2003.10.025 ↗
37. 10.1007/s10853-011-5537-110.1007/s10853-011-5537-1 ↗
38. 10.1016/j.matdes.2015.12.08710.1016/j.matdes.2015.12.087 ↗
39. 10.1016/j.matdes.2014.03.04310.1016/j.matdes.2014.03.043 ↗
40. Gale WF · 2004
41. Arora A. · 2011
42. Nandan R. · 2008
43. Zhang Z · J Mater Sci Technol · 2015 · 29 · 4121
44. 10.1007/s00170-014-5789-410.1007/s00170-014-5789-4 ↗
45. 10.1179/1743284714Y.000000057310.1179/1743284714Y.0000000573 ↗
46. 10.1016/j.matdes.2015.07.05410.1016/j.matdes.2015.07.054 ↗
47. 10.1016/j.msea.2015.06.08110.1016/j.msea.2015.06.081 ↗
48. 10.1016/j.matdes.2013.12.03810.1016/j.matdes.2013.12.038 ↗
49. 10.1179/1362171815Y.000000007510.1179/1362171815Y.0000000075 ↗
50. 10.1179/1362171815Y.000000003810.1179/1362171815Y.0000000038 ↗
51. 10.1177/095440541664598610.1177/0954405416645986 ↗
52. 10.1016/j.msea.2016.02.08110.1016/j.msea.2016.02.081 ↗
53. 10.1016/j.msea.2015.07.00110.1016/j.msea.2015.07.001 ↗
54. 10.1179/1362171811Y.000000005710.1179/1362171811Y.0000000057 ↗
55. 10.1179/1362171814Y.000000023210.1179/1362171814Y.0000000232 ↗
56. 10.1179/175355507X23674010.1179/175355507X236740 ↗