journal article·2015-01

Double pulse laser welding of 6082 aluminium alloys

P. von Witzendorff, J. Hermsdorf, S. Kaierle, O. Suttmann, L. Overmeyer

Publisher page

Abstract

Double pulse laser welding is investigated to reduce hot cracking in 6082 aluminium alloy welds. Therefore, Nd:YAG and diode laser pulses are superimposed and synchronised with a specific delay. The diode laser heats the parent metal and weld metal during weld spot solidification to compensate for solidification shrinkage and thermal contraction. The results of conventional pulsed laser welding prove that hot cracking is strongly dependent on the pulse peak power of the Nd:YAG laser, which constrains the crack free penetration depth. Adding the diode laser pulse at a defined time during weld spot solidification eliminated hot cracking. The double pulse welding method allowed the butt welding of 0·5 mm thick 6082 aluminium alloys without the formation of hot cracking.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Welding Techniques and Residual Stresses · Aluminum Alloy Microstructure Properties · Advanced Welding Techniques Analysis

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Laser Zentrum Hannover e.V., Hollerithallee 8, 30419 Hannover, Germany

References (20)

Show source-provided references
1. 10.1007/978-1-4471-3752-810.1007/978-1-4471-3752-8 ↗
2. 10.1007/BF0265421710.1007/BF02654217 ↗
3. Zhang J · Weld. J. · 2008 · 87 · 18
4. Michaud EJ, Kerr HW, and Weckman DC: ‘Temporal pulse shaping and solidification cracking in laser welded Al–Cu alloys’, Proc. 4th Int. Conf. on ‘Trends in welding research’, Gatlinburg, TN, USA, June 1995, ASM International, 1–6.
5. Dworak J · Weld. Int. · 2014 · 2810.1080/09507116.2012.753215 ↗
6. Matsunawa A · Trans. Jpn Weld. Res. Inst. · 1996 · 25 · 161
7. Katayama S · Sci. Technol. Weld. Joining · 1997 · 2 · 210.1179/stw.1997.2.1.1 ↗
8. 10.1016/j.phpro.2013.03.06810.1016/j.phpro.2013.03.068 ↗
9. 10.1179/1362171813Y.000000019010.1179/1362171813Y.0000000190 ↗
10. Liu J · Int. J. Adv. Manuf. Technol. · 2014
11. 10.1016/S1003-6326(06)60019-810.1016/S1003-6326(06)60019-8 ↗
12. Arata Y · Trans. Jpn Weld. Res. Inst. · 1977 · 6 · 91
13. Ploshikhin V, Zoch H.W, Karkhin VA, Makhutin M, and Pesch HJ: ‘Numerical optimisation of the temperature field for the prevention of solidification cracking during laser beam welding using the multi-beam technique’, Proc. Int. Conf. ‘Materials Week 2002’, Munich, Germany, 2002, Deutsche Gesellschaft für Materialkunde.
14. 10.1007/s11706-011-0135-310.1007/s11706-011-0135-3 ↗
15. Brenner B, and Goebel G: ‘Avoiding hot cracking by induction based change of thermal strains during laser welding’, Proc. Int. Cong. on ‘Applications of lasers and electro optics’, Scottsdale, AZ, USA, 2006, Laser Institute of America, Paper 105.10.2351/1.5060752 ↗
16. Prokhorov N · Weld. Prod. · 1962 · 9 · 1
17. Nakashiba S, Okamoto Y, Sakagawa T, Miura K, Okada A, and Uno Y: ‘Welding characteristics of aluminum alloy by pulsed Nd:Yag laser with pre- and post-irradiation of superposed continuous diode laser’, Proc. Int. Cong. on ‘Applications of lasers and electro optics’, Orlando, FL, USA, 2011, Laser Institute of America, 23–27.10.2351/1.5062333 ↗
18. DavisJR: ‘ASM specialty handbook: aluminum and aluminum alloys’, 1st edn, 378; 1993, Materials Park, ASM International.
19. Totten GE, and MacKenzie DS: ‘Handbook of aluminum’, 1st edn., Vol. 1, 56; 2003, New York, Marcel Dekker.10.1201/9780203912591 ↗
20. Drezet M, Lima MS.F, Wagniere JD, Rappaz M, and Kurz W: ‘Crack-free aluminium alloy welds using a twin laser process’, in Proc. Int. Inst. Weld. Conf. (ed. P. Mayr, G. Posch and H. Cerjak), Graz, Austria, 2008, International Institute of Welding, 87–94.