journal article·2021-07Open access

Structural systematics of SFCA-I type solid-solutions in the system CaO–Fe2O3–FeO–Al2O3

Volker Kahlenberg, Hannes Krüger, Martina Tribus

Physics and Chemistry of Minerals· Volume 48· Issue 7

Abstract

Abstract Effects of Fe ↔ Al substitution on triclinic SFCA-I-type compounds with general formula A40O56 (A: Ca, Al, Fe3+, Fe2+) have been studied using single-crystal X-ray diffraction. Crystals of sufficient quality and size were synthesized in the temperature range between 1200 and 1300 °C. Six samples with Al/FeTot ratios of 0.127, 0.173, 0.216, 0.310, 0.349 and 0.459 have been structurally characterized. SFCA-I can be described with a modular approach involving the stacking sequence < PSS > of “P” and “S” modules that can be imagined as being cut from the well-known pyroxene (P) and spinel (S) structure types. Furthermore, SFCA-I is related to the sapphirine supergroup of minerals. Within the present solid-solution series, the contents in calcium show only minor variations (≈ 6.7 a.p.f.u.). The twenty crystallographically independent tetrahedrally (T) and octahedrally (M) coordinated cation sites exhibit considerable differences concerning the Al uptake. Indeed, Al is preferentially incorporated into the tetrahedra belonging to the single-chains located in the pyroxene modules. Ferrous iron, on the other hand, is restricted to one of the T-positions within the spinel blocks. Most structural aspects from unit-cell parameters and cell volumes to site occupancies, tetrahedral chain kinking as well as polyhedral distortions are defined by linear or nearly linear trends when plotted against the Al/FeTot ratio. Analysis of the < T–O > and < M–O > distances showed a complex interplay between the different coordination polyhedra resulting in a contrasting behavior of these values with positive or negative change rates as a function of composition. Evaluation of the average chemical strain tensor derived from the sets of lattice parameters for the two samples of the abovementioned series showing the highest and lowest Al/FeTot ratios indicated, that the major contraction with increasing Al content is perpendicular to the pyroxene- and spinel modules. Furthermore, the pyroxene module seems to be more affected when compared with the spinel block. There is evidence that the SFCA-I-type solid-solution series is limited on both the Al- and Fe-rich sides. The present investigation provides—for the first time—a detailed crystallographic analysis on the impact of chemical variations on a compound that is of relevance to the field of applied mineralogy related to the technologically important process of iron-ore sintering.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: X-ray Diffraction in Crystallography · Metallurgical Processes and Thermodynamics · High-pressure geophysics and materials

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (52)

Show source-provided references
1. Angel RJ (2011) Win_Strain 4.11, http://www.rossangel.com/home.htm, accessed November 3rd. 2020.
2. Arakcheeva AV, Karpinskii OG, Lyadova VY (1991) Crystal structure of CaFe3AlO7 aluminum-calcium ferrite of variable composition. Sov Phys Crystallogr 36:332–336
3. Christy AG (2009) A Monte Carlo study of short- and long range order of tetrahedral cations in sapphirine and khmaralite. Am Mineral 94:270–28210.2138/am.2009.2956 ↗
4. Clout JMF, Manuel JR (2015) Mineralogical, chemical, and physical characteristics of iron ore. In: Lu L (ed) Iron ore: mineralogy, processing and environmental sustainability. Woodhead Publishing, Cambridge UK, pp 45–8410.1016/B978-1-78242-156-6.00002-2 ↗
5. Dawson PR, Ostwald J, Hayes KM (1985) Influence of alumina on development of complex calcium ferrites in iron-ore sinters. Trans Inst Min Metall C 94:C71–C78
6. Downs RT, Hall-Wallace M (2003) The American mineralogist crystal structure database. Am Mineral 88:247–25010.2138/am-2003-0409 ↗
7. Droop GTR (1987) A general equation for estimating Fe3+ concentrations in ferromagnesian silicates and oxides from microprobe analyses, using stoichiometric criteria. Mineral Mag 51:431–43510.1180/minmag.1987.051.361.10 ↗
8. Farrugia LJ (1999) WinGX suite for small-molecule single-crystal crystallography. J Appl Crystallogr 32:837–83810.1107/S0021889899006020 ↗
9. Fernandez-Gonzalez D, Ruiz-Bustinza I, Mochon J, Gonzalez-Gasca C, Verdeja L (2017) Iron ore sintering: process. Miner Process Extr Metall Rev 38:215–22710.1080/08827508.2017.1288115 ↗
10. Gagné OC, Hawthorne FC (2018) Bond-length distributions for ions bonded to oxygen: metalloids and post transition metals. Acta Cryst B 74:63–7810.1107/S2052520617017437 ↗
11. Gagné OC, Hawthorne FC (2020) Bond-length distributions for ions bonded to oxygen: results for the transition metals and quantification of the factors underlying bond-length variation in inorganic solids. IUCrJ 7:581–62910.1107/S2052252520005928 ↗
12. Galuskina I, Galuskin E, Pakhomova A, Widmer R, Armbruster T, Krüger B, Grew E, Vapnik Y, Dzierazanowski P, Murashko M (2017) Khesinite, Ca4Mg2Fe103+O4[Fe103+Si2O36], a new rhönite-group (sapphirine supergroup) mineral from the Negev Desert, Israel - natural analogue of the SFCA phase. Eur J Mineral 29:101–11610.1127/ejm/2017/0029-2589 ↗
13. Gates-Rector SD, Blanton TN (2019) The powder diffraction file: a quality materials characterization database. Powder Diffr 34:352–36010.1017/S0885715619000812 ↗
14. Hamilton J, Hoskins B, Mumme W, Borbridge W (1989) The crystal-structure and crystal-chemistry of Ca2.3Mg0.8Al1.5Si1.1Fe8.3O20 (SFCA) - solid-solution limits and selected phase-relationships of SFCA in the SiO2-Fe2O3-CaO(-Al2O3) system. N Jb Mineral Abh 161:1–26
15. Hancart J, Leroy V, Bragard A (1967) A study of the phases present in blast furnace sinter. Some considerations on the mechanism of their formation. CNRM Metall Rep DS 24(67):3–7
16. Holmes RJ, Lu L (2015) Introduction: overview of the global iron ore industry. In: Lu L (ed) Iron ore: mineralogy, processing and environmental sustainability. Woodhead Publishing, Cambridge UK, pp 1–42
17. Hsieh L, Whiteman J (1989) Sintering conditions for simulating the formation of mineral phases in industrial iron-ore sinter. ISIJ Int 29:24–3210.2355/isijinternational.29.24 ↗
18. Inoue K, Ikeda T (1982) The solid solution state and the crystal structure of calcium ferrite formed in lime-fluxed iron ores. Tetsu to Hagané 68:2190–219910.2355/tetsutohagane1955.68.15_2190 ↗
19. Kahlenberg V, Krüger H, Goettgens VS (2019) Structural elucidation of triclinic and monoclinic SFCA-III – killing two birds with one stone. Acta Cryst B 75:1126–113610.1107/S2052520619014380 ↗
20. Kahlenberg V, Krüger H, Tribus M, Anwander B (2021) SFCA-II type Ca2.46Fe3+8.57 Fe2+0.52Al5.45O24 – an improved structural model for an iron-ore sinter phase. Mineral Petrol 115:137–14710.1007/s00710-020-00730-y ↗
21. Kalenga M, Garbers-Craig A (2010) Investigation into how the magnesia, silica, and alumina contents of iron ore sinter influence its mineralogy and properties. J South Afr Inst Min Metall 110:447–456
22. Karpinskii OG, Arakcheeva AV (1987) Crystal structure of triple Ca-ferrite Ca3.0Fe14.82O25 (α-CFF-phase). Sov Phys Crystallogr 32:28–30
23. Kim HS, Park JH, Cho YC (2002) Crystal structure of calcium and aluminium silicoferrite in iron ore sinter. Ironmak Steelmak 29:266–27010.1179/030192302225004511 ↗
24. Krüger B, Krüger H, Galuskina IO, Galuskin EV, Vapnik Y (2021) Devilliersite, IMA 2020-073. In: CNMNC Newsletter 59, Eur J Mineral 33. https://doi.org/10.5194/ejm-33-139-202110.5194/ejm-33-139-2021 ↗
25. Kunz M, Armbruster T (1990) Difference displacement parameters in alkali feldspars: effects of (Si, Al) order-disorder. Am Mineral 75:141–149
26. Liebau F (1985) Structural chemistry of silicates. Springer Verlag, Berlin10.1007/978-3-642-50076-3 ↗
27. Lisles DC, deVilliers JPR, Kahlenberg V (2016) Refinement of iron ore sinter phases: a silico-ferrite of calcium and aluminium (SFCA) and an Al-free SFC, and the effect on phase quantification by X-ray diffraction. Mineral Petrol 110:141–14710.1007/s00710-015-0411-5 ↗
28. Ma C, Krot AN, Nagashima K (2017) Addibischoffite, Ca2Al6Al6O20, a new calcium aluminate mineral from the Acfer 214 CH carbonaceous chondrite: a new refractory phase from the solar nebula. Am Mineral 102:1556–156010.2138/am-2017-6032 ↗
29. Merlino S, Zvyagin B (1998) Modular features of sapphirine-type structures. Z Kristallogr 213:513–52110.1524/zkri.1998.213.10.513 ↗
30. Momma K, Izumi F (2011) VESTA 3 for three-dimensional visualization of crystal, volumetric and morphology data. J Appl Crystallogr 44:1272–127610.1107/S0021889811038970 ↗
31. Mumme W, Clout J, Gable R (1998) The crystal structure of SFCA-I, Ca3.18Fe14.663+Al1.34Fe0.822+O28, a homologue of the aenigmatite structure type, and Mg-free SFCA, Ca2.45Fe9.043+Al1.74Fe0.162+Si0.6O20. N Jb Mineral Abh 173:93–11710.1127/njma/173/1998/93 ↗
32. Murao R, Harano T, Kimura M, Jung IH (2018) Thermodynamic modeling of the SFCA phase Ca2(Fe, Ca)6(Fe, Al, Si)6O20. ISIJ Int 58:259–26610.2355/isijinternational.ISIJINT-2017-459 ↗
33. Murao R, Harano T, Kimura M, Jung IH (2020) Thermodynamic modeling of multi-component calcium ferrite for sintering reaction analysis. Nippon Steel Tech Rep 123:67–74
34. Nicol S, Chen J, Pownceby M, Webster N (2018) A review of the chemistry, structure and formation conditions of silico-ferrite of calcium and aluminum (‘SFCA’) phases. ISIJ Int 58:2157–217210.2355/isijinternational.ISIJINT-2018-203 ↗
35. OECD (2019) Steelmaking capacity http://www.oecd.org/sti/ind/steelcapacity.htm, accessed November 1st. 2020.
36. Ohashi Y, Burnham CW (1973) Clinopyroxene lattice deformations. The roles of chemical substitution and temperature. Am Mineral 58:843–849
37. Papike JJ, Prewitt CT, Sueno S, Cameron M (1973) Pyroxenes: comparisons of real and ideal structural topologies. Z Kristallogr 138:254–27310.1524/zkri.1973.138.138.254 ↗
38. Patrick T, Lovel R (2001) Leaching dicalcium silicates from iron ore sinter to remove phosphorus and other contaminants. ISIJ Int 41:128–13510.2355/isijinternational.41.128 ↗
39. Patrick TRC, Pownceby MI (2002) Stability of silico-ferrite of calcium and aluminum (SFCA) in air-solid solution limits between 1240 °C and 1390 °C and phase relationships within the Fe2O3-CaO-Al2O3-SiO2 (FCAS) system. Metall Mater Trans B 33:79–8910.1007/s11663-002-0088-0 ↗
40. Rigaku Oxford Diffraction (2015) CrysAlisPRO, version 1.171.38.43. Oxford: Rigaku Oxford Diffraction.
41. Rodriguez-Carjaval J (2011) FullProf.2k, Version 5.00, Jan2011-ILL JRC. Institut Laue-Langevin, Grenoble, France.
42. Scarlett NVY, Pownceby MI, Madsen IC, Christensen AN (2004) Reaction sequences in the formation of silico-ferrites of calcium and aluminum in iron ore sinters. Metall Mater Trans B 35:929–93610.1007/s11663-004-0087-4 ↗
43. Shannon RD (1976) Revised effective ionic radii and systematic studies of interatomic distances in halides and chalcogenides. Acta Cryst A 32:751–76710.1107/S0567739476001551 ↗
44. Shchipalkina N, Pekov I, Chukanov N, Koshlyakova N, Ternes B, Schuller W (2019) Crystal chemistry of dorrite from the Eifel volcanic region, Germany, and chemical variations in the khesinite-dorrite-rhonite-kuratite solid-solution system. Mineral Petrol 113:249–25910.1007/s00710-018-0645-0 ↗
45. Sheldrick GM (2008) A short history of ShelX. Acta Cryst A 64:112–12210.1107/S0108767307043930 ↗
46. Sugiyama K, Monkawa A, Sugiyama T (2005) Crystal structure of the SFCAM phase Ca2(Ca, Fe, Mg, Al)6(Fe, Al, Si)6O20. ISIJ Int 45:560–56810.2355/isijinternational.45.560 ↗
47. Thompson RM, Downs RT (2001) Model pyroxenes II: structural variation as a function of tetrahedral rotation. Am Mineral 89:614–62810.2138/am-2004-0416 ↗
48. Webster N, Pownceby M, Madsen I (2013) In situ X-ray diffraction investigation of the formation mechanisms of silico-ferrite of calcium and aluminium-I-type (SFCA-I-type) complex calcium ferrites. ISIJ Int 53:1334–134010.2355/isijinternational.53.1334 ↗
49. Wilson AJC (ed) (1995) International tables for crystallography, volume C mathematical, physical and chemical tables, 1st edn. Kluwer Academic Publishers, Dordrecht, Boston, London
50. Wright SE, Foley JA, Hughes JM (2000) Optimization of site occupancies in minerals using quadratic programming. Am Mineral 85:524–53110.2138/am-2000-0414 ↗
51. Zöll K, Manninger T, Kahlenberg V, Krüger H, Tropper P (2017) Investigations on the crystal structure and stability field of FCAM-I (Ca3MgAl6Fe10O28), an iso-structure to SFCA-I. Metall Mater Trans B 48:2207–222110.1007/s11663-017-0988-7 ↗
52. Zvyagin B, Merlino S (2003) The pyroxene-spinel polysomatic system. Z. Kristallogr 218:210–220