Microstructure and mechanical properties of oxide dispersion strengthened FeNiMnCr high-entropy alloy fabricated by spark plasma sintering

High-entropy alloys (HEAs) strengthened by dispersed oxide nanoparticles are considered potential structural materials used in advanced nuclear reactors. Herein, a novel Y-Si-O nanoparticle-strengthened near-equiatomic FeNiMnCr HEA was prepared via the powder metallurgy method. Microstructural characterizations revealed that the oxide dispersion-strengthened (ODS) FeNiMnCr HEA consisted of the face-centered cubic (FCC) matrix and high-density Y-Si-O nanoparticles (Y ₂SiO ₅ and Y ₂Si ₂O ₇ ). The average diameter and volume fraction of the nanoparticles were counted to be 21.3 nm and 1.02%, respectively. The grain size was reduced from 10.13 μm of the FeNiMnCr HEA to 0.79 μm of the ODS FeNiMnCr HEA. The ODS FeNiMnCr HEA showed a yield strength of 1125 MPa, an ultimate tensile strength of 1137 MPa, and a moderate elongation of 8.3% at room temperature. At 500°C, the ODS FeNiMnCr HEA also had a high yield strength of 662 MPa. Theoretical calculation showed that the high strength of the ODS FeNiMnCr HEA was mainly due to the grain boundary strengthening, dislocation strengthening, and precipitation strengthening.