journal article·2024-07

Fabrication and heat dissipation performance of diamond/Cu composite with diamond bars inserted in the normal direction

JiaJie Shen, Jie Gao, Ke Zheng, Yong Ma, HongJun Hei, YanXian Wu, D.G. Piliptsou, ShengWang Yu, Bing Zhou

Publisher page

Abstract

In this paper, a new type of diamond/Cu composite with diamond bars inserted in the normal direction is designed and prepared by vacuum brazing. In order to reduce the negative effect of the low thermal conductivity of Cu-Sn-Ti solder, diamond particles were added into the solder area. The microstructure, thermal conductivity, and heat dissipation performance of the diamond/Cu composite under water-free and water-cooling conditions were studied and compared. Besides, the heat dissipation mechanism of the composite was explored through finite element analysis. The results show that the diamond bars and diamond particles can be connected well by the CuSnTi solder, and the diamond particles scatter in the solder area. The TC tests show that the sample with 2000 mesh diamond particles has the highest TC (515.25 W/(m·K)). Besides, both the heating experiments on the electronic heating platform and the actual heat dissipation performance under water-cooling conditions affirm the excellent heat dissipation effect of the composite with 2000 mesh diamond particles. In conclusion, the diamond/Cu composite with diamond bars inserted vertically possess an excellent structural design, which is promising in heat dissipation material for electronic devices.
Source: expertdata · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Thermal properties of materials · Aluminum Alloys Composites Properties · Advanced ceramic materials synthesis

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (55)

Show source-provided references
1. Thermal management of electronics from -40°C to 150°C enabled by hydrate salt composite with efficient thermal energy storage10.1016/j.cej.2023.144555 ↗
2. Thermal management systems for electronics using in deep downhole environment: a review10.1016/j.icheatmasstransfer.2022.106450 ↗
3. Optical limiting applications of resonating plasmonic Au nanoparticles in a dielectric glass medium10.1088/1361-6528/abfee6 ↗
4. Emerging challenges and materials for thermal management of electronics10.1016/j.mattod.2014.04.003 ↗
5. Plasmonic resonance of Ag nanoclusters diffused in soda-lime glasses10.1039/C4CP05679E ↗
6. Interface formation evolution of the hot-forged copper-(Cr)diamond composite and its thermal conductivity10.1016/j.jallcom.2023.169133 ↗
7. Effect of diamond surface treatment on microstructure and thermal conductivity of diamond/W-30Cu composites prepared by microwave sintering10.1016/j.diamond.2020.107760 ↗
8. Thermal properties of diamond/Cu composites enhanced by TiC plating with molten salts containing fluoride and electroless-plated Cu on diamond particles10.1016/j.diamond.2022.109337 ↗
9. Understanding the thermal conductivity of Diamond/Copper composites by first-principles calculations10.1016/j.carbon.2019.03.051 ↗
10. Gradient interface formation in Cu–Cr/diamond(Ti) composites prepared by gas pressure infiltration10.1016/j.vacuum.2022.111549 ↗
11. Preparation of diamond/copper composites modified by Ti3C2Tx as interlayer with enhanced thermal conductivity10.1016/j.diamond.2021.108504 ↗
12. Thermal conductivity of copper-diamond composite materials produced by electrodeposition and the effect of TiC coatings on diamond particles10.1016/j.compositesb.2018.08.014 ↗
13. Optimized thermal conductivity of diamond/Cu composite prepared with tungsten-copper-coated diamond particles by vacuum sintering technique10.1016/j.vacuum.2018.03.052 ↗
14. Reinforcement size effect on thermal conductivity in Cu-B/diamond composite10.1016/j.jmst.2021.03.018 ↗
15. Evaluation on the interface characteristics, thermal conductivity, and annealing effect of a hot-forged Cu-Ti/diamond composite10.1016/j.jmst.2020.02.023 ↗
16. A review of diamond interfacial modification and its effect on the properties of diamond/Cu matrix composites
17. Research progress of diamond/copper composites with high thermal conductivity10.1016/j.diamond.2020.107993 ↗
18. Thermal conductivity enhancement of phase change materials with 3D porous diamond foam for thermal energy storage10.1016/j.apenergy.2018.10.036 ↗
19. Construction of 3D interconnected diamond networks in Al-matrix composite for high-efficiency thermal management10.1016/j.cej.2019.122551 ↗
20. Thermal properties of tungsten/tungsten carbide-coated double-size diamond/copper composite10.1016/j.diamond.2023.109818 ↗
21. The abrasion resistance of brazed diamond using Cu–Sn–Ti composite alloys reinforced with boron carbide10.1016/j.diamond.2022.108926 ↗
22. Interfacial characteristics and grinding performance of diamond specimens brazed with Cu-Sn-Ti alloy and Ti3AlC2-metal composite filler metal10.1016/j.diamond.2022.109637 ↗
23. Microstructure and performance of brazed diamonds with multilayer graphene-modified Cu–Sn–Ti solder alloys10.1016/j.ceramint.2021.04.304 ↗
24. Thermal conduction and strength of diamond-copper composite sandwich obtained by SPS diffusion bonding with Ti interlayer10.1016/j.jmrt.2023.09.188 ↗
25. Experimental investigation and thermodynamic assessment of the Cu–Sn–Ti ternary system10.1016/j.calphad.2010.12.006 ↗
26. Exploring the role of indium on the microstructure evolution and interface bonding behavior of brazing diamond abrasive with modified Cu–Sn–Ti10.1016/j.diamond.2023.110068 ↗
27. Influence of brazing temperature on interfacial reaction layer characteristics of Cu-Sn-Ti/diamond composites10.1016/j.diamond.2022.109276 ↗
28. The abrasion resistance of brazed diamond using Cu–Sn–Ti composite alloys reinforced with boron carbide10.1016/j.diamond.2022.108926 ↗
29. Promoting the bonding strength and abrasion resistance of brazed diamond using Cu–Sn–Ti composite alloys reinforced with tungsten carbide10.1016/j.diamond.2021.108239 ↗
30. Microstructure and performance of glass fiber metal composite-bonded diamond segment with Cu-Sn-Ti alloy10.1016/j.ceramint.2022.07.014 ↗
31. Rapid grinding diamond film using a grinding wheel containing nickel-plated diamond abrasives based on mechanochemical effect10.1016/j.diamond.2023.110389 ↗
32. Copper foam-supported CuxO nanorod array electrode without binder: synergistic effects of Cu0, Cu+, and Cu2+ during ·O2- generation and sulfamethoxazole degradation10.1016/j.cej.2024.149128 ↗
33. Characterization of tin oxides by x-ray-photoemission spectroscopy10.1103/PhysRevB.46.2460 ↗
34. A novel support for platinum electrocatalyst based on mesoporous carbon embedded with bimetallic SnTi oxide as a bifunctional electrocatalyst10.1016/j.jelechem.2019.113435 ↗
35. Preparation of Ti-coated diamond/WC-Co-based cemented carbide composites by microwave-evaporation titanium-plating of diamond particles and microwave hot-press sintering10.1016/j.ceramint.2022.11.197 ↗
36. Graphitization of synthetic diamond crystals: A morphological study10.1016/j.diamond.2021.108563 ↗
37. Low-temperature synthesizing SiC on diamond surface and its improving effects on thermal conductivity and stability of diamond/Al composites10.1016/j.jallcom.2020.156258 ↗
38. Thermal properties of tungsten/tungsten carbide-coated double-size diamond/copper composite10.1016/j.diamond.2023.109818 ↗
39. Enhancing thermal conductivity of Diamond/Cu composites by regulating distribution of bimodal diamond particles10.1016/j.diamond.2019.107564 ↗
40. Influence of interfacial carbide layer characteristics on thermal properties of copper-diamond composites10.1007/s10853-012-6878-0 ↗
41. Thermal conductivity enhancement of copper–diamond composites by sintering with chromium additive10.1007/s10973-013-3604-3 ↗
42. Improvement of ZrC/Zr coating on the interface combination and physical properties of diamond-copper composites fabricated by spark plasma sintering10.3390/ma12030475 ↗
43. Si-coated diamond particles reinforced copper composites fabricated by spark plasma sintering process10.1080/10426914.2012.746789 ↗
44. The influence of morphology and composition of metal–carbide coatings deposited on the diamond surface on the properties of copper–diamond composites10.1016/j.surfcoat.2020.126272 ↗
45. On the thermal conductivity of Cu–Zr/diamond composites10.1016/j.matdes.2012.09.006 ↗
46. Influence of sputtering and electroless plating of Cr/Cu dual-layer structure on thermal conductivity of diamond/copper composites10.1016/j.diamond.2021.108296 ↗
47. Effect of sintering on the relative density of Cr-coated diamond/Cu composites prepared by spark plasma sintering. Int. J. Min
48. Exploring the underlying causes of optimizing thermal conductivity of copper/diamond composites by interface thickness10.1016/j.jallcom.2021.161777 ↗
49. Microstructure and thermal properties of copper–diamond composites with tungsten carbide coating on diamond particles10.1016/j.matchar.2014.07.025 ↗
50. Effect of coating on the microstructure and thermal conductivities of diamond–Cu composites prepared by powder metallurgy10.1016/j.compscitech.2011.06.012 ↗
51. Thermal conductivity of Cu–Zr/diamond composites produced by high temperature–high pressure method10.1016/j.compositesb.2014.08.023 ↗
52. Analysis of residual thermal stress for AlN crystal growth by PVT10.1016/j.vacuum.2023.112237 ↗
53. Effect of β to α phase transformation on microstructure and thermal conductivity of SiC ceramic densified with Y2O3-MgO additives in argon10.1016/j.jeurceramsoc.2023.07.036 ↗
54. Theoretical modelling for interface design and thermal conductivity prediction in diamond/Cu composites10.1016/j.diamond.2017.11.010 ↗
55. Fabrication of diamond/copper composite thin plate based on a single-layer close packed diamond particles network for heat dissipation10.1016/j.cej.2023.146666 ↗