journal article·2023-09

Experimental study and numerical simulation of permanent magnet stirring on solidification of IN718 superalloy under different rotation speeds

Jie Zeng, Lulu Song, Jianfei Peng, Ligang Liu, Liang Hao, Wanlin Wang, Chenyang Zhu

Publisher page

Abstract

A novel permanent magnet stirring (PMS) characterized by low power dissipation and high magnetic flux density provides an alternative method for producing IN718 superalloy with uniform microstructure during solidification. In the present work, the electromagnetic force and the molten superalloy flow of PMS under different rotation speeds (0, 75, 150, and 300 rpm) were calculated based on the multi-physics field analysis software Comsol and the flow field software Fluent. The calculated results were validated using the measured magnetic flux densities under different rotation speeds. It was found that the calculated maximum electromagnetic force enhanced from 2.73 to 10.78 kN/m 3, and the maximum tangential velocity increased from 0.13 to 0.46 m/s in a diameter of 50 mm molten IN718 ingot when the rotation speeds increased from 75 to 300 rpm. Moreover, the experimental results revealed that the regions of solidification dendrites were broken under the impact of PMS, which were a source of refinement grains and attributed to the uniform distribution of Laves phase (average size decreased from 74.86 to 38.83 µm in the edge) during solidification. In addition, grain refinement and a random distribution of grains decreased texture intensity with the maximum value from 6.124 to 3.828.
Source: expertdata · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Metallurgical Processes and Thermodynamics · Solidification and crystal growth phenomena · Aluminum Alloy Microstructure Properties

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (46)

Show source-provided references
1. Microstructures and stress rupture properties of pulse laser repaired Inconel 718 superalloy after different heat treatments10.1016/j.jallcom.2018.08.063 ↗
2. A study on selective laser melting (SLM) of TiC and B4C reinforced IN718 metal matrix composites (MMCs)10.1016/j.jallcom.2021.163527 ↗
3. Influence of process parameters and heat treatments on the microstructures and dynamic mechanical behaviors of Inconel 718 superalloy manufactured by laser metal deposition10.1016/j.msea.2018.02.014 ↗
4. Microstructures and Nb-Rich precipitation behaviors of Inconel 718 superalloy under sub-rapid solidification process10.1007/s11661-020-05696-2 ↗
5. Influence of weld cooling rate on microstructure and mechanical properties of alloy 718 weldments10.1007/s11661-008-9553-y ↗
6. Effects of heat treatment on hot corrosion behavior of directed energy deposited In718/316L functionally graded material10.1016/j.corsci.2021.110068 ↗
7. Effect of standard heat treatment on the microstructure and mechanical properties of selective laser melting manufactured Inconel 718 superalloy10.1016/j.msea.2015.06.021 ↗
8. Mechanism for superior fatigue performance of warm laser shock peened IN718 superalloy after high-temperature aging10.1016/j.jallcom.2022.166340 ↗
9. Effect of cooling rate on the microstructure of laser-remelted INCONEL 718 coating10.1007/s11661-013-1903-8 ↗
10. The δ Phase precipitation of an Inconel 718 superalloy fabricated by electromagnetic stirring assisted laser solid forming10.3390/ma12162604 ↗
11. Control of microstructure and mechanical properties of laser solid formed Inconel 718 superalloy by electromagnetic stirring10.1016/j.optlastec.2017.09.022 ↗
12. Eliminating the crack of laser 3D printed functionally graded material from TA15 to Inconel718 by base preheating10.1016/j.optlastec.2020.106100 ↗
13. Fatigue behavior of IN718 microtrusses produced via additive manufacturing10.1016/j.matdes.2016.05.032 ↗
14. Surface shot peening post-processing of inconel 718 alloy parts printed by laser powder bed fusion additive manufacturing10.1007/s11665-021-06103-6 ↗
15. Research on grain refinement and its mechanism of pure aluminum under a novel permanent magnet stirring10.1016/j.jmrt.2021.11.056 ↗
16. Arrays of rotating permanent magnet dipoles for stirring and pumping of liquid metals
17. Development and application of final permanent magnet stirring during continuous casting of high carbon rectangular billet10.2355/isijinternational.ISIJINT-2015-183 ↗
18. A Review of permanent magnet stirring during metal solidification10.1007/s11663-017-1077-7 ↗
19. Effect of permanent magnet stirring on solidification of Sn-Pb alloy10.1016/j.matdes.2016.07.006 ↗
20. Evolution of solidification structure, primary phase and wear properties of Sn-11wt%Sb alloy ingots under permanent magnet stirring10.1080/14786435.2021.1965238 ↗
21. Effect of permanent magnetic stirring on the solidification microstructure and ingot quality of Al-Cu alloys10.1016/j.jmatprotec.2016.10.012 ↗
22. Evolution of solidification structures and mechanical properties of high-Si Al alloys under permanent magnetic stirring10.1016/j.matchar.2019.109894 ↗
23. Effect of permanent magnet stirring on MnS precipitation, microstructure evolution, and mechanical properties of high-sulfur micro-alloyed 49MnVS3 steel10.1007/s11663-022-02543-0 ↗
24. Effect of rotating magnetic field on NiAl(Si) phase evolution and mechanical properties of special nickel brass10.1016/j.jallcom.2022.167753 ↗
25. Numerical and experimental investigation of thermo-fluid flow and element transport in electromagnetic stirring enhanced wire feed laser beam welding10.1016/j.ijheatmasstransfer.2019.118663 ↗
26. Center segregation with final electromagnetic stirring in billet continuous casting process10.1007/s11663-016-0864-x ↗
27. Effects of an intermittent permanent magnet stirring on the melt flow and grain refinement of Al-4.5Cu alloy10.1016/j.jmrt.2021.07.039 ↗
28. A unified dislocation density-based model for an aged polycrystalline Ni-based superalloy considering the coupled effects of complicate deformation mechanisms and initial δ phase10.1016/j.msea.2021.142062 ↗
29. Evolution of microstructure and twin density during thermomechanical processing in a γ-γ’ nickel-based superalloy10.1016/j.actamat.2012.06.028 ↗
30. Mechanistic data-driven prediction of as-built mechanical properties in metal additive manufacturing10.1038/s41524-021-00555-z ↗
31. Elaboration of semisolid alloys by means of new electromagnetic rheocasting processes10.1007/BF02651854 ↗
32. The columnar-to-equiaxed transition in Pb-Sn alloys affected by electromagnetically driven convection10.1016/j.msea.2005.03.108 ↗
33. Effect of permanent magnet stirring on solidification of high-sulfur micro-alloyed steel under different magnetic flux densities
34. Magnetohydrodynamic flow induced by arrays of rotating permanent magnets10.1016/j.expthermflusci.2016.05.008 ↗
35. Flow driven by an archimedean helical permanent magnetic field. part I: flow patterns and their transitions10.1007/s11663-015-0446-3 ↗
36. Flow driven by an archimedean helical permanent magnetic field. part II: transient and modulated flow behaviors10.1007/s11663-016-0787-6 ↗
37. Effect of permanent magnet stirring on internal quality of steel10.1080/03019233.2017.1303921 ↗
38. The role of delayed elasticity and stress relaxation in Sn-Bi-Cu lead-free solders solidified under permanent magnet stirring10.1016/j.jallcom.2018.01.089 ↗
39. Mao · 2012 · 169
40. Rotary electromagnetic stirring for continuous casting of billets and blooms
41. Microstructures and Nb-rich Precipitation Behaviors of Inconel 718 Superalloy under Sub-rapid Solidification Process10.1007/s11661-020-05696-2 ↗
42. Effect of processing parameters on microstructure of laser solid forming Inconel 718 superalloy10.1016/j.optlastec.2017.08.027 ↗
43. Microstructure and mechanical properties of Inconel 625/nano-TiB2 composite fabricated by LAAM10.1016/j.matdes.2016.08.078 ↗
44. Graphene reinforced nickel-based superalloy composites fabricated by additive manufacturing10.1016/j.msea.2019.138484 ↗
45. Laves phase control of inconel 718 superalloy fabricated by laser direct energy deposition via δ aging and solution treatment10.1016/j.jmrt.2020.06.061 ↗
46. Numerical simulation of EMS position on flow, solidification and inclusion capture in slab continuous casting10.1007/s42243-022-00817-0 ↗