journal article·2024-08

Corrosion and fretting-corrosion behavior of Zr-Nb alloy under aqueous LiOH solution

Bharat Kumar, Deepak Kumar, Vijay Chaudhry

Publisher page

Abstract

Zirconium alloys are the key materials for nuclear reactor’s core components due to low neutron cross-section and good mechanical and corrosion properties. During operation in nuclear reactor, some core components (exposed to the corrosive environment of coolant water having LiOH) may undergo corrosion and fretting-corrosion. This work presents a novel experimental approach for investigating the Zr-2.5 Nb alloy`s corrosion and in-situ fretting-corrosion response. The corrosion analysis was performed using Electrochemical Impedance Spectroscopy (EIS) and potentiodynamic polarization, to study the effect of LiOH concentration in water and exposure duration. It is observed that the corrosion rate increases with increasing the concentration of LiOH in water and decreases with increasing the exposure duration. The fretting-corrosion tests were performed between SS-410 and Zr-2.5 Nb in aqueous LiOH solution. The results reveal that the contact resistance and coefficient of friction (COF) decrease with increasing concentration of LiOH in the solution. The present work highlights the scientific understanding of corrosion and fretting-corrosion phenomena in zirconium alloy and elucidates key mechanisms and factors governing the degradation behavior which can help in preventing the failure of the components.
Source: expertdata · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Nuclear Materials and Properties · Fusion materials and technologies · Hydrogen embrittlement and corrosion behaviors in metals

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (94)

Show source-provided references
1. Development of zirconium for use in the chemical processing industry
2. In-situ TEM investigation of zirconium alloy under Kr+ single-beam and Kr+-He+ dual-beam synergetic irradiation
3. Research progress of novel zirconium alloys with high strength and toughness10.55713/jmmm.v32i4.1526 ↗
4. Zirconium and zirconium alloys for use in sulfuric acid applications
5. Sliding wear and friction behaviour of zircaloy-4 in water10.1016/j.jnucmat.2009.09.001 ↗
6. Zirconium alloys in nuclear technology
7. Fabrication and characterization of boron nitride reinforced Ni–W nanocomposite coating by electrodeposition10.1016/j.jallcom.2018.11.081 ↗
8. Zirconium alloys in nuclear power engineering10.1007/s11041-005-0002-x ↗
9. Review on chromium coated zirconium alloy accident tolerant fuel cladding10.1016/j.jallcom.2021.162450 ↗
10. Effect of heat treatment and Nb and H contents on the phase transformation of N18 and N36 zirconium alloys10.1016/j.jallcom.2007.08.047 ↗
11. Phase analysis of hydride blister in zirconium alloy10.1016/j.jallcom.2017.11.359 ↗
12. Cryo-rolling enhanced inhomogeneous deformation and recrystallization grain growth of a zirconium alloy10.1016/j.jallcom.2016.12.300 ↗
13. Microstructural characteristics and different effects of 800–1200 °C preformed oxides on high-temperature steam oxidation of a zirconium alloy cladding10.1016/j.jallcom.2018.04.197 ↗
14. Fretting wear behavior of zirconium alloy in B-Li water at 300° C10.1016/j.jnucmat.2017.12.003 ↗
15. A.H.G. Rickover, The Decision to Use Zirconium in Nuclear Reactors, (2010).10.1520/MNL12102R ↗
16. R.J.M. Konings, T.R. Allen, R.E. Stoller, Material properties/oxide fuels for light water reactors and fast neutron reactors, (No Title). (2012).
17. Sabol · 2000
18. Small modular reactors (SMRs) for producing nuclear energy: international developments
19. Deuterium diffusion along the three principal directions in anisotropic Zr–2.5Nb10.1016/j.jallcom.2013.03.016 ↗
20. Hydrogen terminal solid solubility determinations in Zr–2.5Nb pressure tube microstructure in an extended concentration range10.1016/j.jallcom.2008.06.104 ↗
21. Long-Term Corrosion Testing of Zy-4 in a LiOH solution under high pressure and temperature conditions10.3390/ma14164586 ↗
22. Corrosion of zirconium alloys used for nuclear fuel cladding10.1146/annurev-matsci-070214-020951 ↗
23. Corrosion of zirconium alloys in nuclear applications-a review10.1080/08827509808962514 ↗
24. Effect of ultrasonic surface rolling process on the microstructure and corrosion behavior of zirconium alloy in high-temperature water condition10.1016/j.matchemphys.2023.128546 ↗
25. Chemistry in CANDU process systems, Essent. CANDU A Textb. CANDU Nucl
26. Effect of lithium hydroxide on stability of fuel cladding oxide film in simulated pressurized water reactor primary water environments10.5006/1.3290306 ↗
27. Effect of acidic and alkaline solutions on electrochemical corrosion of Zircaloy-2
28. The effect of potassium hydroxide primary water chemistry on the IASCC behavior of 304 stainless steel10.1016/j.jnucmat.2021.153323 ↗
29. H. Ruhmann, F. Garzarolli, I. Pohlmeyer, H.J. Sell, The corrosion behavior of low tin and high tin zirconium based alloys under different lithium hydroxide and boric acid containing environments, (1999).
30. Corrosion of zirconium alloys in concentrated lithium hydroxide solutions10.1016/j.jnucmat.2012.07.030 ↗
31. Effect of lithium hydroxide on the corrosion behavior of Zircaloy-410.1520/STP34490S ↗
32. W.H. Ahmed, Flow accelerated corrosion in nuclear power plants, in: Nucl. Power-Practical Asp., IntechOpen, 2012.10.5772/51346 ↗
33. Electrochemical corrosion study of Zircaloy-4 in a LiOH solution at high temperature and pressure10.20964/2018.12.20 ↗
34. Gerasimov · Corrosion of Reactor Materials, TsNIIatominform, Russian Federation. · 1994
35. Passive behaviour of zirconium10.1016/0013-4686(87)85113-7 ↗
36. The formation of a barrier oxide layer on a Zr-2.5wt%Nb alloy during corrosion in high temperature pressurized water10.1016/0925-8388(92)90438-F ↗
37. Characterization of the oxides formed on Zr-2.5wt% Nb during high temperature corrosion10.1016/0925-8388(92)90221-T ↗
38. N. Ramasubramanian, N. Precoanin, V.C. Ling, Lithium uptake and the accelerated corrosion of zirconium alloys, in: Zircon. Nucl. Ind. (Proc. 8th Int. Symp. San Diego, USA, 1988), ASTM, ASTM STP, 1989: p. 187.10.1520/STP18865S ↗
39. A. Hermann, Autoclave corrosion of zircaloy-4 cladding samples in LiOH solutions, Paul Scherrer Institute (PSI), 2010.
40. Study on corrosion resistance of N36 zirconium alloy in LiOH aqueous solution10.4236/wjnst.2018.82004 ↗
41. High-temperature corrosion of Zr–Nb alloy for nuclear structural materials10.1016/j.pnucene.2022.104490 ↗
42. Oxide formation mechanism of a corrosion-resistant CZ1 zirconium alloy10.1016/j.jmst.2022.12.002 ↗
43. Corrosion protection and failure mechanism of ZrO2 coating on zirconium alloy Zry-4 under varied LiOH concentrations in lithiated water at 360 °C/18.5 MPa10.1016/j.apsusc.2023.159173 ↗
44. Numerical prediction of flow induced vibrations in nuclear reactor applications10.1016/j.nucengdes.2017.04.026 ↗
45. Flow-Induced Vibrations in Power and Process Plant Components—Progress and Prospects
46. Magnetostrictive-driven fretting machines for interconnection research10.1016/S0925-8388(97)00073-X ↗
47. Fretting wear of SiAlON ceramic10.1243/13506501JET233 ↗
48. The effect of residual stress and gradient nanostructure on the fretting fatigue behavior of plasma electrolytic oxidation coated Ti–6Al–4V alloy10.1016/j.jallcom.2019.152017 ↗
49. Understanding the fretting corrosion mechanism of zirconium alloy exposed to high temperature high pressure water10.1016/j.corsci.2022.110300 ↗
50. Fretting corrosion performance evaluation of uncoated cladding, CR Coating Cladding and AlCrNbSiTi coating cladding10.3390/alloys2040016 ↗
51. On the factors affecting the fretting-wear risk of PWR fuel assemblies10.1016/j.nucengdes.2008.08.021 ↗
52. Flow-induced vibration and related technologies in nuclear components10.1016/0029-5493(91)90319-D ↗
53. Effect of normal force on fretting wear behavior of zirconium alloy tube in simulated primary water of PWR10.1007/s40195-022-01496-2 ↗
54. Comparison and correlation between sinusoidal fretting and random fretting of Zr-4 alloy tube10.1016/j.triboint.2024.109423 ↗
55. Susceptibility of Zr-2.5 (wt%) Nb alloy to undergo nodular corrosion in water and steam environments: effect of surface, cold work, temperature10.1016/j.pnucene.2023.104823 ↗
56. The role of β-Zr in a Zr-2.5Nb alloy during aqueous corrosion: a multi-technique study10.1016/j.actamat.2021.117042 ↗
57. Dalgaard · Corrosion and Hydriding Behaviour of Some Zr 2.5 wt% Nb Alloys in Water, Steam and Various Gases at High Temperature · 1962
58. Corrosion of Zr-1Nb and Zr-2.5 Nb in 0.1 M LiOH at 343° C10.1016/j.mspro.2015.04.047 ↗
59. Corrosion of electron-irradiated zr-2.5 nb and zircaloy-2
60. Study of the in vitro corrosion behavior and biocompatibility of Zr-2.5 Nb and Zr-1.5 Nb-1Ta (at%) crystalline alloys10.1007/s10856-011-4301-z ↗
61. Urbanic · 1990 · 182
62. Fretting-wear of zirconium alloys10.1016/S0029-5493(02)00035-3 ↗
63. Effect of coolant pH on the fretting corrosion behavior of zirconium alloy
64. The effect of zirconium hydride on the corrosion and mechanical behavior of zirconium base metal: Experimental and simulation studies10.1016/j.apsadv.2021.100166 ↗
65. Corrosion protection of cupronickel alloy by self-assembled films of fatty acids10.1149/2.0321605jes ↗
66. Next-generation ecofriendly MR fluid: hybrid GO/Fe2O3 encapsulated carbonyl iron microparticles with improved magnetorheological, tribological, and corrosion resistance properties10.1016/j.carbon.2023.118331 ↗
67. Investigation of electromagnetic wave absorption and anti-corrosion mechanism of multifunctional Ni/AlN composite coatings with core-shell structure by laser cladding10.1016/j.jallcom.2023.172956 ↗
68. Effect of indium and yttrium on the corrosion behavior of AZ63 magnesium alloy10.1016/j.jallcom.2024.174068 ↗
69. Surface engineering of zirconium with chitosan PEDOT for enhanced bioactivity and corrosion behavior10.1016/j.jallcom.2023.173384 ↗
70. Corrosion behaviour of Ti6Al4VxCryNi alloys fabricated by μ-plasma arc powder additive manufacturing process10.1016/j.jallcom.2024.173980 ↗
71. Tuning the morphology and pyrolysis process of rare-earth Gd-doped prussian blue derivatives for electromagnetic wave absorption and anti-corrosion performance10.1016/j.jallcom.2024.173784 ↗
72. Study on the wear resistance and corrosion behaviour of self-sealed MAO/ZrO2 coatings prepared on 7075 aluminium alloy10.1016/j.jallcom.2023.172436 ↗
73. Laser cladding manufacturing of TiC + TiBx reinforced FeNiCrTi0.3Al0.3 high entropy alloy composite coating: Effects on corrosion and tribology10.1016/j.jallcom.2023.172631 ↗
74. Preparation, interface properties and corrosion behavior of nano-modified MAO ceramic film on 5B70 Al alloy10.1016/j.jallcom.2023.171829 ↗
75. Influence of Zirconium (Zr) on the microstructure, mechanical properties and corrosion behavior of biodegradable zinc-magnesium alloys10.1016/j.jallcom.2020.155792 ↗
76. Enhancing corrosion performance of cold-sprayed titanium/baghdadite (Ti/BAG) bio-composite coatings via laser treatment10.3390/coatings12071010 ↗
77. Development of cold sprayed titanium/baghdadite composite coating for bio-implant applications10.1007/s11666-021-01269-w ↗
78. Enhanced antimicrobial activity of biofunctionalized zirconia nanoparticles10.1021/acsomega.9b03840 ↗
79. Using photoelectron spectroscopy to observe oxygen spillover to zirconia10.1039/C9CP03322J ↗
80. The application of highly flexible ZrO 2/C nanofiber films to flexible dye-sensitized solar cells10.1007/s10853-017-1287-z ↗
81. Sputtered Nb2O5 as a novel blocking layer at conducting glass/TiO2 interfaces in dye-sensitized ionic liquid solar cells10.1021/jp0707384 ↗
82. XPS studies of nitrogen doping niobium used for accelerator applications10.1016/j.apsusc.2017.12.214 ↗
83. XPS on Li-Battery-Related Compounds: Analysis of Inorganic SEI Phases and a Methodology for Charge Correction10.1021/acsaem.8b00406 ↗
84. A strategy to obtain a high-density and high-strength zirconia ceramic via ceramic injection molding by the modification of oleic acid10.1007/s12613-017-1455-9 ↗
85. Structural evolution in a hydrothermal reaction between Nb2O5 and NaOH solution: from Nb2O5 grains to microporous Na2Nb2O6⊙ 2/3H2O fibers and NaNbO3 cubes10.1021/ja056301w ↗
86. A comparative study of the photoelectric properties for lithium oxide prepared by Green synthesis method10.1088/1742-6596/1963/1/012148 ↗
87. Electrochemical impedance spectroscopy (EIS): a review study of basic aspects of the corrosion mechanism applied to steels
88. Corrosion resistance study of ZIF-67/Co-Fe LDHs composite coating on the surface of AZ31 magnesium alloy micro-arc oxidation film
89. Pitting corrosion mechanism of BCC+FCC dual-phase structured laser cladding FeCoCrNiAl0.5Ti0.5 HEAs coating10.1016/j.jallcom.2024.173643 ↗
90. Developing high anti-corrosion dilute Mg-La-Ca-Ge alloy as promising anode for primary Mg-air batteries10.1016/j.jallcom.2024.173473 ↗
91. Influence of water chemistry on the corrosion mechanism of a zirconium–niobium alloy in simulated light water reactor coolant conditions10.1016/j.corsci.2009.08.045 ↗
92. Effect of lithium hydroxide on corrosion rate of zirconium—2.5 wt% niobium in 340C water10.5006/1.3577315 ↗
93. Oskarsson · Study on the Mechanisms for Corrosion and Hydriding of Zircaloy · 2000
94. Enhancing the biocompatibility of ZrO2 thin film on Zr-2.5Nb alloy by anodizing treatment using an electrolyte containing biofunctional groups10.1016/j.tsf.2022.139279 ↗