journal article·2024-01

Nano and micron WC particles reinforced Hastelloy C22 coatings manufactured by directed energy deposition

Yang Yang, Shuan Ma, Guanghua Liu, Tao Wang, Jianbo Lei

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Abstract

The performance of Hastelloy C22 matrix composite with different reinforced particles is strongly related to microstructural aspect of the coating. In this study, a novel approach for fabricating advanced and high wear resistant nickel-based high-temperature composites by directed energy deposition (DED) was investigated, which enhances the Hastelloy C22 matrix by blending nano and micron WC particles. The microstructure and phase composition of the WC/C22 composite coatings were analyzed by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and X-ray diffraction (XRD). The main phases of WC/C22 composite coating are γ-Ni, M 6C, WC, W 2C and M 12C, where M 12C and M 6 C are distributed at grain boundaries to inhibit grain growth and play the role of fine grain strengthening. In performance testing, the nano/micron WC/C22 composite coating showed a 71.04% increase in microhardness, a 92.3% reduction in mass loss, and significantly improved electrochemical corrosion performance compared to the C22 coating.
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Research context

OpenAlex topics: Metal and Thin Film Mechanics · Advanced materials and composites · High Entropy Alloys Studies

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