Preparation of high-purity Ti–Si alloys by vacuum directional solidification

Abstract To prepare high-purity Ti–Si alloys, we newly used vacuum directional solidification technology to purify and separate Ti–Si alloys, which have different compositions (Ti-8.45 wt%Si, Ti-63.7 wt%Si, Ti-71.6 wt%Si, and Ti-84.1%wt%Si). The pulling-down rates in the directional solidification were to be 3 μm/s, 5 μm/s, and 7 μm/s, respectively, to investigate their effects on the purification. The results showed that vacuum directional solidification can purify Ti–Si alloys efficiently without discharging waste acid, slag and gas, and the slower pulling-down rate could result in better purification results. The impurities, Fe, Al, V, and Ni, could be removed due to their segregation behavior on the boundary of the solid and liquid phases. However, the impurities Ca and Mg could be removed using the vacuum technology because their vapor pressures were significantly higher than those of Si and Ti. TiSi2 could be precipitated and separated from the Ti-63.7 wt%Si and Ti-71.6 wt%Si alloys. The precipitated TiSi2 could be agglomerated at the bottom of the Ti–Si alloys, under the effect of gravity. The phases in the Ti–Si alloys, after vacuum directional solidification, were observed and determined using an electron probe micro-analyzer (EPMA). The results showed that the eutectic Ti-8.45 wt%Si alloy consisted of Ti5Si3 and Ti, the Ti-63.7 wt%Si and Ti-71.6 wt%Si alloys consisted of TiSi2 and eutectic Si–Ti alloy at the Si-rich side, and the Ti-84.1 wt%Si alloy consisted of Si particles and eutectic Si–Ti alloy at the Si-rich side. The study shows that vacuum directional solidification is an efficient and clean technology for the purification of Ti–Si alloys, and for the preparation of TiSi2 through the separation of Ti–Si alloys.