Interaction Features of Components during the Sintering of Powder Mixtures Ti-Al-(Fe-Fe2O3)
Source abstract
Abstract
Abstract The phase composition and microstructure of sintered powder materials based on multicomponent mixtures of Ti + Al + (Fe + Fe2O3), where one of the components is an oxidized steel swarf powder, has been studied. Two variants of the ratio of titanium and aluminum with the same volume content of swarf powder are considered. It was found that the presence of iron oxide in the initial swarf powder does not guarantee the formation of separate aluminum oxide phases. During vacuum sintering, both in the first version of the composition and in the second one, iron aluminides are mainly formed. The formation of ternary intermetallides TiFe2Al and complex oxides FeTiO3 was also observed.
Source: openalex_inverted_index · Quality: baseline
Research context
OpenAlex topics: Powder Metallurgy Techniques and Materials · Advanced materials and composites · Intermetallics and Advanced Alloy Properties
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (67)
Show source-provided references
1. German, R.M., Powder metallurgy, USA, New Jersey: Metal Powder Industries Federation, 2005.
2. Korosteleva, E.N., Knyazeva, A.G., and Nikolaev, I.O., Phase formation in reactive sintering with reduction, Physical Mesomechanics, 2023, vol. 26, pp. 39–47. https://doi.org/10.1134/S102995992301005810.1134/S1029959923010058 ↗
3. Afshari, E., Ghambari, M., and Abdolmalek, H., Production of CuSn10 bronze powder from machining chips using jet milling, The International Journal of Advanced Manufacturing Technology, 2017, vol. 92, pp. 663–672. https://doi.org/10.1007/s00170-017-0126-310.1007/s00170-017-0126-3 ↗
4. Ottink, T., Vieceli, N., Foreman, M.R.St.J., and Petranikova, M., Novel approach to recycling of steel swarf using hydrometallurgy, Resources, Conservation and Recycling, 2022, vol. 185, p. 106450. https://doi.org/10.1016/j.resconrec.2022.10645010.1016/j.resconrec.2022.106450 ↗
5. Dyakonov, O.M., Production of metallurgical briquettes based on chip-powder compositions by hot pressing, Casting and Metallurgy, 2011, vol. 4, pp. 129–137. (on Russian)
6. Mendonca, P., Dias, O., and Melo, M., Evaluation of high-energy milling efficiency in stainless steel with addition of vanadium carbides, The International Journal of Advanced Manufacturing Technology, 2018, vol. 95, pp. 3093–3099. https://doi.org/10.1007/s00170-017-1297-710.1007/s00170-017-1297-7 ↗
7. Mendonca, P., Olivera, V., and Olivera, A., Comparison of the effect of carbide addition on particle size reduction on UNS S31803 steel chip millings, The International Journal of Advanced Manufacturing Technology, 2018, vol. 98, pp. 1755–1761. https://doi.org/10.1007/s00170-018-2366-210.1007/s00170-018-2366-2 ↗
8. Yeh, C.L. and Ke, C.Y., Combustion synthesis of FeAl-Al2O3 composites with TiB2 and TiC additions via metallothermic reduction of Fe2O3 and TiO2, Transactions of Nonferrous Metals Society of China, 2020, vol. 30, pp. 2510–2517. https://doi.org/10.1016/S1003-6326(20)65397-310.1016/S1003-6326(20)65397-3 ↗
9. Fereiduni, E., Ghasemi, A., and Elbestawi, M., Selective Laser Melting of Aluminum and Titanium Matrix Composites: Recent Progress and Potential Applications in the Aerospace Industry, Aerospace, 2020, vol. 7, no. 6, p. 77. https://doi.org/10.3390/aerospace706007710.3390/aerospace7060077 ↗
10. Dadbakhsh, S., Mertens, R., Hao, L., Van Humbeeck, J., and Kruth, J.P., Selective Laser Melting to Manufacture «In Situ» Metal Matrix Composites: A Review, Advanced Engineering Materials, 2019, vol. 21, p. 1801244. https://doi.org/10.1002/adem.20180124410.1002/adem.201801244 ↗
11. Dadbakhsh, S., Hao, L., Jerrard, P.G.E., and Zhang, D.Z., Experimental investigation on selective laser melting behaviour and processing windows of in situ reacted Al/Fe2O3 powder mixture, Powder Technology, 2012, vol. 231, pp. 112–121. https://doi.org/10.1016/j.powtec.2012.07.06110.1016/j.powtec.2012.07.061 ↗
12. Dadbakhsh, S. and Hao, L., In situ formation of particle reinforced Al matrix composite by selective laser melting of Al/Fe2O3 powder mixture, Advanced Engineering Materials, 2012, vol. 14, no. 1–2, pp. 45–48. https://doi.org/10.1002/adem.20110015110.1002/adem.201100151 ↗
13. Cai, Z.H. and Zhang, D.L., Sintering behaviour and microstructures of Ti(Al,O)/Al2O3, Ti3Al(O)/Al2O3 and TiAl(O)/Al2O3 in situ composites, Materials Science and Engineering A, 2006, vol. 419, pp. 310–317. https://doi.org/10.1016/j.msea.2006.01.03010.1016/j.msea.2006.01.030 ↗
14. Abart, R., Petrishcheva, E., Fischer, F.D., and Svoboda, J., Thermodynamic model for diffusionControlled reaction rim growth in a binary system: application to the forsterite – Enstatite – Quartz system, American Journal of Science, 2009, vol. 309, no. 2, pp. 114–131. https://doi.org/10.2475/02.2009.0210.2475/02.2009.02 ↗
15. Konieczny, M., Mechanical properties of Ti-(Al3Ti+Al) and Ti-Al3Ti laminated composites, Composites Theory and Practice, 2013, vol. 13, no. 2, pp. 102–106.
16. Skolakova, A., Salvetr, P., Leitner, J., Lovasi, T., and Novak, P., Formation of Phases in Reactively Sintered TiAl3 Alloy, Molecules, 2020, vol. 25, p. 1912. https://doi.org/10.3390/molecules2508191210.3390/molecules25081912 ↗
17. Lin, Y.C., Shteinberg, A.S., McGinn, P.J., and Mukasyan, A.S., Kinetics study in Ti-Fe2O3 system by electro-thermal explosion method, International Journal of Thermal Sciences, 2014, vol. 84, pp. 369–378. https://doi.org/10.1016/j.ijthermalsci.2014.06.00810.1016/j.ijthermalsci.2014.06.008 ↗
18. Koshelev, K.B., Investigation of the processes of structure formation and self-heating in a binary Ti-Al powder mixture in a static thermal explosion mode based on state diagrams, Izvestiya Tomsk Polytechnic University, 2008, vol. 312, no. 2, pp. 44–47.
19. Amirkaveei, A. and Saidi, A., Production of TiAl/Al2O3 and TiAl/Ti2AlC/Al2O3 composites by explosion synthesis, Iranian Journal of Materials Science & Engineering, 2012, vol. 9, no. 4, pp. 52–58.
20. Evstigneev, V.V., Filimonov, V.Yu., and Koshelev, K.B., Mathematical model of phase formation processes in a binary Ti-Al powder mixture in a nonadiabatic thermal explosion mode, Physics of combustion and explosion, 2007, vol. 43, no. 2, pp. 52–57.
21. Knyazeva, A.G., Anisimova, M.A., and Korosteleva, E.N., Features of diffusion-controlled processes of controlled volumetric synthesis from Ti-Al-Fe-Fe2O3 powder mixtures, Bulletin of Perm National Research Polytechnic University. Mechanics, 2022, no. 3, p. 125–134. https://doi.org/10.15593/perm.mech/2022.3.1310.15593/perm.mech/2022.3.13 ↗
22. Anisimova, M.A., Knyazeva, A.G., Korosteleva, E.N., and Nikolaev, I.O., Phase formation during the synthesis of a composite under conditions of reaction sintering of a powder mixture Ti+Al+Fe2O3+(Fe+C), Izvestiya Vuzov. Physics, 2023, vol. 66, no. 11, p. 7–16. https://doi.org/10.17223/00213411/66/11/110.17223/00213411/66/11/1 ↗
23. Korosteleva, E.N. and Nikolaev, I.O., Evolution of the structural-phase state of steel swarf during its processing into a powder product, Izvestiya Vuzov. Powder metallurgy and functional coatings, 2024, vol. 18, no. 4, pp.6–16. https://doi.org/10.17073/1997-308X-2024-4-6-1610.17073/1997-308X-2024-4-6-16 ↗
24. Skolakova, A., Leitner, J., Salvetr, P., Novak, P., Deduytsche, D., Kopecekd, J., Detavernier, C., and Vojtech, D., Kinetic and thermodynamic description of intermediary phases formation in Ti-Al system during reactive sintering, Materials Chemistry and Physics, 2019, vol. 230, pp. 122–130. https://doi.org/10.1016/j.matchemphys.2019.03.06210.1016/j.matchemphys.2019.03.062 ↗
25. Duan, S.С., Shi, X., Yang, W. S., Guo, H. J., and Guo, J., Determination of thermodynamic properties in full composition range of Ti-Al binary melts based on atom and molecule coexistence theory, Transactions of Nonferrous Metals Society of China, 2018, vol. 28, pp. 1256–1264. https://doi.org/10.1016/S1003-6326(18)64764-810.1016/S1003-6326(18)64764-8 ↗
26. Kostov, A., Friedrich, B., and Zivkovic, D., Predicting thermodynamic properties in Ti–Al binary system by Fact Sage, Computational Materials Science, 2006, vol. 37, pp. 355–360. https://doi.org/10.1016/j.commatsci.2005.10.00110.1016/j.commatsci.2005.10.001 ↗
27. Illekov´a, E., Gachon, J.C., Rogachev, A., Grigoryan, H., Schuster, J.C., Nosyrev, A., and Tsygankov, P., Kinetics of intermetallic phase formation in the Ti/Al multilayers, Thermochimica Acta, 2008, vol. 469, pp. 77–85. https://doi.org/10.1016/j.tca.2007.12.01110.1016/j.tca.2007.12.011 ↗
28. Gachon, J.C., Rogachev, A.S., Grigoryan, H.E., Illarionova, E.V., Kuntz, J.J., Kovalev, D.Yu., Nosyrev, A.N., Sachkova, N.V., and Tsygankov, P.A., On the mechanism of heterogeneous reaction and phase formation in Ti/Al multilayer nanofilms, Acta Materialia, 2005, vol. 53, no. 4, pp. 1225–1231. https://doi.org/10.1016/j.actamat.2004.11.01610.1016/j.actamat.2004.11.016 ↗
29. Adeli, M., Seyedein, S.H., Aboutalebi, M.R., Kobashi, M., and Kanetake, N., A study on the combustion synthesis of titanium aluminide in the self-propagating mode, Journal of Alloys and Compounds, 2010, vol. 497, pp. 100–104. https://doi.org/10.1016/j.jallcom.2010.03.05010.1016/j.jallcom.2010.03.050 ↗
30. Liu, Y., Qian, Q., Xu, Ch., Min, F., and Zhang, M., Synthesis of FeAl/Al2O3 Composites by Thermite Reaction, Asian Journal of Chemistry, 2013, vol. 25, no. 10, pp. 5550–5552. https://doi.org/10.14233/ajchem.2013.OH1410.14233/ajchem.2013.OH14 ↗
31. Yeh, C.L. and Li, R.F., Formation of TiB2-Al2O3 and NbB2–Al2O3 composites by combustion synthesis involving thermite reactions, Chemical Engineering Journal, 2009, vol. 147, pp. 405–411. https://doi.org/10.1016/j.cej.2009.01.00710.1016/j.cej.2009.01.007 ↗
32. Wang, L.L., Munir, Z.A., and Maximov, Y.M., Thermite reactions: their utilization in the synthesis and processing of materials, Journal of Materials Science, 1993, vol. 28, pp. 3693–3708. https://doi.org/10.1007/BF0035316710.1007/BF00353167 ↗
33. Agarwal, P.P.K. and Matsoukas, T., Synthesis and oxidation chemistry of highly energetic boron/aluminum/magnesium composites, FirePhysChem., 2023, vol. 3, pp. 173–178. https://doi.org/10.1016/j.fpc.2023.03.00110.1016/j.fpc.2023.03.001 ↗
34. Yukhvid, V.I., Andreev, D.E., Sanin, V.N., and Sachkova, N.V., SHS metallurgy of composite materials based on Nb–Si, Izvestiya Vuzov. Non-ferrous Metallurgy, 2017, vol. 6, p. 31–39. https://doi.org/10.17073/0021-3438-2017-6-31-3910.17073/0021-3438-2017-6-31-39 ↗
35. Levashov, E.A., Rogachev, A.S., Kurbatkina, V.V., Maksimov, Yu.M., and Yukhvid, V.I., Advanced Materials and Technologies of Self-Propagating High-Temperature Synthesis, MISIS Publishing House, Moscow, 2011.
36. Silyakov, S.L. and Yukhvid, V.I., SHS metallurgy of cast W-C-Co carbide ceramics, Inorganic Materials, 2020, vol. 56, no. 11, p. 1257–1262.10.1134/S002016852011014X ↗
37. Yukhvid, V.I., Andreev, D.E., Zakharov, K.V., and Shchukin, A.S., Effect of carbon content on combustion and chemical transformation of thermite-type mixtures based on Co3O4/Cr2O3/Nb2O5 with Al, Physics of Combustion and Explosion, 2022, vol. 58, no. 1, p. 70–75. https://doi.org/10.15372/FGV2022010710.15372/FGV20220107 ↗
38. Souza, K.M. and Lemos, M.J.S., Thermodynamics of thermite reactions for a new thermal plug and abandonment process, Continuum Mech. Thermodyn., 2022, vol. 34, pp. 259–271. https://doi.org/10.1007/s00161-021-01056-610.1007/s00161-021-01056-6 ↗
39. Souza, K.M., Lemos, M.J.S., Ribeiro, R.R., and Marin, A., Advanced isoconversional kinetic analysis of Fe2O3-2Al thermite reaction for plug and abandonment of oil wells, Chemical Engineering Journal, 2023, vol. 455, p. 140725. https://doi.org/10.1016/j.cej.2022.14072510.1016/j.cej.2022.140725 ↗
40. Souza, K.M. and Lemos, M.J.S., Detailed numerical modeling and simulation of Fe2O3-Al thermite reaction, Propellants Explos. Pyrotech., 2021, vol. 46, pp. 806–824. https://doi.org/10.1002/prep.20200029010.1002/prep.202000290 ↗
41. Liu, Y., Cai, X., Sun, Z., Jiao, X., Akhtar, F., Wang, J., and Feng, P., A novel fabrication strategy for highly porous FeAl/Al2O3 composite by thermal explosion in vacuum, Vacuum, 2018, vol. 149, pp. 225–230. https://doi.org/10.1016/j.vacuum.2017.12.04310.1016/j.vacuum.2017.12.043 ↗
42. Rafiei, M., Enayati, M.H., and Karimzadeh, F., Kinetic analysis of thermite reaction in Al-Ti-Fe2O3 system to produce (Fe,Ti)3Al-Al2O3 nanocomposite, Powder Technology, 2014, vol. 253, pp. 553–560. https://doi.org/10.1016/j.powtec.2013.12.02810.1016/j.powtec.2013.12.028 ↗
43. Lykasov, A.A., Gollai, A.V., Lopatko, V.M., and Sudarikov, M.V., State diagram of the Fe-Ti-O system at temperatures of 1223, 1473, and 1573 K, Bulletin of SUSU, 2003, no. 6, p. 141–143.
44. Podergin, V.A., Metallothermic systems, Metallurgy, Moscow, 1992.
45. Material-Forming Highly Exothermic Processes: Metallothermy and Combustion of Thermite-Type Systems, Collective Monograph edited by M. I. Alymov, Russian Academy of Sciences, Moscow, 2021.
46. Wang, L.L., Munir, Z.A., and Maximov, Y.M., Thermite reactions: their utilization in the synthesis and processing of materials, Journal of materials science, 1993, vol. 28, pp. 3693–3708.10.1007/BF00353167 ↗
47. Guo, X., Liang, T., Islam, Md.L., Chen, X., and Wang, Z., Highly reactive thermite energetic materials: preparation, characterization, and applications: A Review, Molecules, 2023, vol. 28, p. 2520. https://doi.org/10.3390/molecules2806252010.3390/molecules28062520 ↗
48. Ryabin, V.A., Ostroumov, M.A., and Sweet, T.F., Thermodynamic properties of substances. Handbook, Chemistry, Leningrad, 1977.
49. Binnewies, M. and Milke, E., Thermochemical Data of Elements and Compounds, Wiley-VCH, 2002.10.1002/9783527618347 ↗
50. Glushko, V.P., Gurvich, L.V., Bergman, G.A., Weitz, I.V., Medvedev, V.A., Khachkuruzov, G.A., and Jungman, V.S., Thermodynamic properties of individual substances. Reference edition. Vol. 3. Book 1, Nauka, Moscow, 1981.
51. Sinyarev, G.B., Vatolin, N.A., Trusov, B.G., and Moiseev, G.K., Computer application for thermodynamic calculations of metallurgical processes, Nauka, Moscow, 1982.
52. Kireev, V.A., Methods of practical calculations in thermodynamics of chemical reactions, Chemistry, Moscow, 1970.
53. Belov, G.V., Thermodynamic modeling: methods, algorithms, programs, Scientific World, Moscow, 2002.
54. Korchagin, M.A. and Podergin, V.A., Investigation of chemical transformations under the combustion of condensed systems, Physics of Combustion and Explosion, 1979, no. 3, pp. 48–53.
55. Lin, Y.C., Shteinberg, A.S., McGinn, P.J., and Mukasyan, A.S., Kinetics study in Ti-Fe2O3 system by electro-thermal explosion method, International Journal of Thermal Sciences, 2014, vol. 84, pp. 369–378. https://doi.org/10.1016/j.ijthermalsci.2014.06.00810.1016/j.ijthermalsci.2014.06.008 ↗
56. Kharatyan, S.L., Chatilyan, H.A., Mukasyan, A.S., Simonetti, D.A., and Varma, A., Effect of heating rate on kinetics of high-temperature reactions: Mo-Si System, AIChE Journal, 2005, vol. 51, no. 1, pp. 261–270.10.1002/aic.10303 ↗
57. Mukasyan, A.S. and Shuck, C.E., Kinetics of SHS reactions: A Review, International Journal of Self-Propagating High-Temperature Synthesis, 2017, vol. 26, no. 3, pp. 145–165. https://doi.org/10.3103/S106138621703004910.3103/S1061386217030049 ↗
58. Shuck, C.E. and Mukasyan, A.S., Kinetics of heterogeneous self-propagating high-temperature reactions, in Advanced Chemical Kinetics, (ed. Farrukh M.A.), 2018, pp. 167–196. https://doi.org/10.5772/intechopen.7056010.5772/intechopen.70560 ↗
59. Chen, T., Gao, M., and Tong, Y., Effects of alloying elements on the formation of core-shell-structured reinforcing particles during heating of Al-Ti powder compacts, Materials, 2018, vol. 11, p. 138. https://doi.org/10.3390/ma1101013810.3390/ma11010138 ↗
60. Li, P.Ch. and Zhang, J.L., Representation of reaction ability for structural units in Fe–Al binary melts, ISIJ International, 2014, vol. 54, no. 6, pp. 1185–1194. https://doi.org/10.2355/isijinternational.54.118510.2355/isijinternational.54.1185 ↗
61. Barin, I. and Knacke, O., Thermochemical properties of inorganic substances, Springer-Verlag, Berlin, 1977.10.1007/978-3-662-02293-1 ↗
62. Inoue, H., Sato, S., Nishi, T., and Waseda, Y., Heat capacity measurements of Ti-Al intermetallic compounds by heat-flux type differential scanning calorimetry with a Triple-cell System, High Temperature Materials and Processes, 2004, vol. 23, pp. 5-6. https://doi.org/10.1515/htmp.2004.23.5-6.30510.1515/htmp.2004.23.5-6.305 ↗
63. Knyazeva, A.G. and Anisimova, M.A., Stresses in local volumes during reactive sintering of powder mixture Ti-Al-Fe-Fe2O3, Reviews on Advanced Materials and Technologies, 2024, vol. 6, no. 3, pp. 132–156. https://doi.org/10.17586/2687-0568-2024-6-3-132-15610.17586/2687-0568-2024-6-3-132-156 ↗
64. Nikolaev, I.O., Knyazeva, A.G., and Korosteleva, E.N., Model of reaction sintering of a mixture of Ti-Al/Fe2O3 powders, Abstracts of the International Conference "Physical Mesomechanics. Materials with a multilevel hierarchically organized structure and intelligent production technologies", Tomsk, 2023, p. 513.
65. Prigozhin, I. and Defey, R., Chemical thermodynamics, Longmans, Green and Co, 1954.
66. Rogachev, A.S. and Mukasyan, A.S., Combustion for synthesis of materials: an introduction to structural macrokinetics. Fizmatlit, Moscow, 2013.
67. de Donder Th. and Van Rysselberghe P., Thermodynamic theory of affinity. A book of principles, Stanford University Press, 1936.