Analysis of creep due to grain-boundary diffusion in hexagonal microstructures

Abstract For steady-state deformation caused by grain-boundary diffusion in hexagonal microstructures, the stress distribution on grain boundaries and the macroscopic strain rates are analysed by taking the effects of viscous grain-boundary sliding into account. The maximum normal stress and the extent of stress concentration are shown to decrease as the grain-boundary viscosity increases. For infinite viscosity and/or extremely small grain sizes, the distribution of the normal stress becomes uniform on grain boundaries. The strain rates are predicted by both the stress analysis and the energy balance method, and the two strain rates are consistent with each other. The predicted strain rates also decrease as the grain-boundary viscosity increases. The present analysis reveals that the grain-size exponent is dependent on the grain size and the grain-boundary viscosity: the exponent becomes unity for small grain sizes and/or high viscosity, while it is three for large grain sizes and/or low viscosity. Recent experimental observations that the strain rates of nano-sized grain are much lower than those predicted by grain-boundary diffusion are explained by the increasing contribution of viscous grain-boundary sliding with decreasing grain size.