Mechanical properties and corrosion resistance of Ni-Co-SiC composite coatings by magnetic field-induced jet electrodeposition

Abstract Ni-Co alloys and Ni-Co-SiC composite coatings were manufactured by magnetic field-induced jet electrodeposition. The microstructure and nanoparticles distribution of the coatings were characterized by field emission scanning electron microscopy, energy dispersive X-ray spectrometry, and X-ray diffraction. The surface roughness, adhesion and corrosion resistance of the coatings were measured using a three-dimensional profilometer, a scratch tester, and an electrochemical workstation. The cellular protrusions on the composite coatings decreased with the addition of nano-SiC particles. However, a large number of small spherical structures grew into large cellular protrusions with an extremely high SiC concentration under traditional jet electrodeposition. The composite coatings under magnetic field-induced jet electrodeposition showed a uniform growth and no protrusions, the nano-SiC particles were also uniformly distributed. The Ni-Co-SiC composite coating exhibited a single-phase solid solution structure, and its adhesion increased to 33.2 N, which was 2.65 times that of the Ni-Co alloy coating. The corrosion current density of the composite coating was 4.768 μAcm−2, which was sufficient to protect sintered NdFeB magnets.